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Chevrolet Lanos 1999 Service Repair Workshop Manual

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$133.00
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This manual covers the Chevrolet Lanos, a subcompact car originally manufactured in South Korea and sold globally. Production spanned from 1997 to 2002, with the vehicle being a practical and affordable option in its class, competing with models like the Hyundai Accent and Toyota Corolla. The Lanos is known for its fuel efficiency and straightforward design, often featuring a 1.5L inline 4-cylinder engine derived from the GM Ecotec family, paired with either a 5-speed manual or 4-speed automatic transaxle. Body styles included 3-door and 5-door hatchbacks, as well as a 4-door sedan. This comprehensive service repair workshop manual provides detailed information for maintaining and repairing your Chevrolet Lanos. It covers a wide range of systems, including engine mechanical and electrical components, fuel, emission control, clutch, manual and automatic transaxles, suspension, steering, brakes, and body electrical systems. The manual includes step-by-step repair instructions, diagnostic procedures, troubleshooting guides, and technical specifications, all presented with clear text, diagrams, and illustrations to assist DIY enthusiasts and professional technicians alike in ensuring the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Chevrolet Model: Lanos Year: 1999 Continent Of Origin: South Korea (Daewoo-based) 👋 Introduction Market Position Vehicle Class: Subcompact/Compact Car Key Selling Points Of Vehicle: Affordability, fuel efficiency, practical design Competitive Analysis Competitors 1999: Hyundai Accent, Ford Escort, Toyota Corolla, Honda Civic Key Features Of Manual Accuracy And Completeness: Vehicle-specific, not generic; same procedures used by dealership technicians Ease Of Use: Step-by-step instructions, diagrams, and illustrations make repairs accessible Cost Savings: Enables DIY maintenance and repairs, saving significant labor costs Resource Availability: Provides necessary specifications and procedures for any repair task 📋 Manual Details Coverage Areas Primary Coverage Areas: Service, Repair, Troubleshooting, Diagnostics, Maintenance Secondary Coverage Areas: Specifications, Wiring Schematics, Diagrams, Illustrations Page Count Estimated Page Count: High (typically 800-1500+ pages for comprehensive workshop manuals) Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, timing, valve adjustments, piston/ring replacement, crankshaft/connecting rod service Engine Electrical: Ignition system, starting system, charging system, sensors, actuators, ECm diagnostics Emission Control: Catalytic converter, EVAP system, EGR system, diagnostics for emissions-related faults Fuel System: Fuel pump, injectors, fuel pressure regulator, fuel filter, EFI system diagnostics Clutch System: Clutch disc, pressure plate, release bearing, clutch hydraulics, adjustment Manual Transaxle: Gearbox overhaul, shift linkage, bearing replacement, fluid specifications Automatic Transaxle: Transmission overhaul, valve body service, torque converter, fluid service, diagnostic procedures Driveshaft Axle: CV joints, drive axles, driveshaft components, U-joints (if applicable) Suspension System: Struts, shock absorbers, control arms, ball joints, bushings, wheel alignment specifications Steering System: Power steering pump, steering rack, tie rod ends, steering column, alignment Restraint System: Airbag system (SRS) components, seat belts, SRS diagnostic codes Brake System: Disc brakes, drum brakes, ABS system, brake fluid specifications, bleeding procedures Body Interior Exterior: Door mechanisms, interior trim, exterior panels, glass replacement, seals Body Electrical: Lighting, power windows, door locks, wipers, horn, wiring diagrams for all electrical components HVAC: Air conditioning system, heater core, blower motor, climate control diagnostics Procedures Included Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection/replacement Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting for various systems Repair: Step-by-step repair instructions for all covered systems Diagnostics: OBD-II diagnostics, specific sensor testing, component testing procedures Technical Depth Depth Of Coverage: Comprehensive (covers basic maintenance to major component overhauls and diagnostics) Target Audience: DIY enthusiasts with basic mechanical skills, independent repair professionals, dealership technicians 📊 Manual Specifications File Format File Type: PDF Software Requirement: Adobe PDF Reader Print Quality Printability: Yes (all pages printable) Page Quality: Clear, concise text with diagrams and illustrations Binding Type Binding Type: N/A (Digital PDF download) Paper Type Paper Type: N/A (Digital PDF download) ⚙️ Engine Specifications Primary Engine Engine Family: Daewoo Ecotec (GM-derived family) Engine Displacement Liters: 1.5L (common for 1999 Lanos) Engine Configuration: Inline 4-cylinder Fuel Delivery System: Multi-point Fuel Injection (MPI) Performance Approximate Horsepower: ~100 hp @ 6000 rpm (varies slightly by market/tuning) Approximate Torque: ~130 Nm @ 3400 rpm (varies slightly by market/tuning) Compression Ratio: 9.5:1 (typical) Fuel System Fuel Type: Unleaded Gasoline Fuel Tank Capacity Liters: ~47 L (12.4 US gallons) 🔧 Transmission Standard Standard Transmission: 5-Speed Manual Transaxle Optional Optional Transmission: 4-Speed Automatic Transaxle Features Manual Transaxle Fluid Type: GL-4 (API Service Classification) Gear Oil (specific viscosity like 75W-90 or 80W-90) Automatic Transaxle Fluid Type: Dexron III/Mercon (GM specification) 📐 Dimensions Exterior Body Styles: Hatchback (3-door, 5-door), Sedan (4-door) Wheelbase Mm: ~2500 mm (250 cm, approx. 98.4 inches) Length Mm: ~4075 mm (407.5 cm, approx. 160.4 inches for sedan) Width Mm: ~1690 mm (169 cm, approx. 66.5 inches) Height Mm: ~1430 mm (143 cm, approx. 56.3 inches for sedan) Weights Curb Weight Kg: ~1050-1150 kg (depending on body style and equipment) Gross Vehicle Weight Rating Kg: N/A (typically not specified...
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Chevrolet Lanos 1999 Service Repair Workshop ManualChevrolet Lanos 1999 Service Repair Workshop ManualChevrolet Lanos 1999 Service Repair Workshop ManualChevrolet Lanos 1999 Service Repair Workshop Manual
This manual covers the Chevrolet Lanos, a subcompact car originally manufactured in South Korea and sold globally. Production spanned from 1997 to 2002, with the vehicle being a practical and affordable option in its class, competing with models like the Hyundai Accent and Toyota Corolla. The Lanos is known for its fuel efficiency and straightforward design, often featuring a 1.5L inline 4-cylinder engine derived from the GM Ecotec family, paired with either a 5-speed manual or 4-speed automatic transaxle. Body styles included 3-door and 5-door hatchbacks, as well as a 4-door sedan. This comprehensive service repair workshop manual provides detailed information for maintaining and repairing your Chevrolet Lanos. It covers a wide range of systems, including engine mechanical and electrical components, fuel, emission control, clutch, manual and automatic transaxles, suspension, steering, brakes, and body electrical systems. The manual includes step-by-step repair instructions, diagnostic procedures, troubleshooting guides, and technical specifications, all presented with clear text, diagrams, and illustrations to assist DIY enthusiasts and professional technicians alike in ensuring the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Lanos
Year:
1999
Continent Of Origin:
South Korea (Daewoo-based)
👋 Introduction
Market Position
Vehicle Class:
Subcompact/Compact Car
Key Selling Points Of Vehicle:
Affordability, fuel efficiency, practical design
Competitive Analysis
Competitors 1999:
Hyundai Accent, Ford Escort, Toyota Corolla, Honda Civic
Key Features Of Manual
Accuracy And Completeness:
Vehicle-specific, not generic; same procedures used by dealership technicians
Ease Of Use:
Step-by-step instructions, diagrams, and illustrations make repairs accessible
Cost Savings:
Enables DIY maintenance and repairs, saving significant labor costs
Resource Availability:
Provides necessary specifications and procedures for any repair task
📋 Manual Details
Coverage Areas
Primary Coverage Areas:
Service, Repair, Troubleshooting, Diagnostics, Maintenance
Secondary Coverage Areas:
Specifications, Wiring Schematics, Diagrams, Illustrations
Page Count
Estimated Page Count:
High (typically 800-1500+ pages for comprehensive workshop manuals)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, timing, valve adjustments, piston/ring replacement, crankshaft/connecting rod service
Engine Electrical:
Ignition system, starting system, charging system, sensors, actuators, ECm diagnostics
Emission Control:
Catalytic converter, EVAP system, EGR system, diagnostics for emissions-related faults
Fuel System:
Fuel pump, injectors, fuel pressure regulator, fuel filter, EFI system diagnostics
Clutch System:
Clutch disc, pressure plate, release bearing, clutch hydraulics, adjustment
Manual Transaxle:
Gearbox overhaul, shift linkage, bearing replacement, fluid specifications
Automatic Transaxle:
Transmission overhaul, valve body service, torque converter, fluid service, diagnostic procedures
Driveshaft Axle:
CV joints, drive axles, driveshaft components, U-joints (if applicable)
Suspension System:
Struts, shock absorbers, control arms, ball joints, bushings, wheel alignment specifications
Steering System:
Power steering pump, steering rack, tie rod ends, steering column, alignment
Restraint System:
Airbag system (SRS) components, seat belts, SRS diagnostic codes
Brake System:
Disc brakes, drum brakes, ABS system, brake fluid specifications, bleeding procedures
Body Interior Exterior:
Door mechanisms, interior trim, exterior panels, glass replacement, seals
Body Electrical:
Lighting, power windows, door locks, wipers, horn, wiring diagrams for all electrical components
HVAC:
Air conditioning system, heater core, blower motor, climate control diagnostics
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection/replacement
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting for various systems
Repair:
Step-by-step repair instructions for all covered systems
Diagnostics:
OBD-II diagnostics, specific sensor testing, component testing procedures
Technical Depth
Depth Of Coverage:
Comprehensive (covers basic maintenance to major component overhauls and diagnostics)
Target Audience:
DIY enthusiasts with basic mechanical skills, independent repair professionals, dealership technicians
📊 Manual Specifications
File Format
File Type:
PDF
Software Requirement:
Adobe PDF Reader
Print Quality
Printability:
Yes (all pages printable)
Page Quality:
Clear, concise text with diagrams and illustrations
Binding Type
Binding Type:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Daewoo Ecotec (GM-derived family)
Engine Displacement Liters:
1.5L (common for 1999 Lanos)
Engine Configuration:
Inline 4-cylinder
Fuel Delivery System:
Multi-point Fuel Injection (MPI)
Performance
Approximate Horsepower:
~100 hp @ 6000 rpm (varies slightly by market/tuning)
Approximate Torque:
~130 Nm @ 3400 rpm (varies slightly by market/tuning)
Compression Ratio:
9.5:1 (typical)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity Liters:
~47 L (12.4 US gallons)
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual Transaxle
Optional
Optional Transmission:
4-Speed Automatic Transaxle
Features
Manual Transaxle Fluid Type:
GL-4 (API Service Classification) Gear Oil (specific viscosity like 75W-90 or 80W-90)
Automatic Transaxle Fluid Type:
Dexron III/Mercon (GM specification)
📐 Dimensions
Exterior
Body Styles:
Hatchback (3-door, 5-door), Sedan (4-door)
Wheelbase Mm:
~2500 mm (250 cm, approx. 98.4 inches)
Length Mm:
~4075 mm (407.5 cm, approx. 160.4 inches for sedan)
Width Mm:
~1690 mm (169 cm, approx. 66.5 inches)
Height Mm:
~1430 mm (143 cm, approx. 56.3 inches for sedan)
Weights
Curb Weight Kg:
~1050-1150 kg (depending on body style and equipment)
Gross Vehicle Weight Rating Kg:
N/A (typically not specified in detail for this market segment)
🛡️ Safety Features
Ratings
NHTSA Crash Test Ratings:
Limited data available for 1999 models, generally considered basic safety features for its era.
Active Features
ABS:
Optional on some trims
Traction Control:
Not typically available
Passive Features
Airbags:
Driver and passenger airbags standard on most models, sometimes optional
Seat Belts:
3-point seat belts in front and rear
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD or cassette player; optional premium sound
Display:
Simple digital or analog displays for climate control and radio
Driver Assistance
Cruise Control:
Optional on higher trims
Connectivity
Auxiliary Input:
Not typically factory equipped
🔧 Maintenance
Service Intervals
Engine Oil Change Interval Km:
Typically every 7,500 - 10,000 km (4,500 - 6,000 miles) or 6-12 months
Engine Oil Filter Replacement:
Replace with every oil change
Spark Plug Replacement Interval Km:
Typically every 30,000 - 40,000 km (18,000 - 24,000 miles)
Timing Belt Replacement Interval Km:
Critical: Typically every 60,000 - 100,000 km (36,000 - 60,000 miles) or 4-5 years. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Viscosity:
API SJ or higher, SAE 10W-30 or 10W-40 (check manual for specific climate recommendations)
Coolant Type:
Ethylene Glycol based antifreeze, GM specification suitable (typically orange or green, check manual)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints), exhaust system, clutch wear, minor electrical gremlins
Engine Management:
Occasional issues with crank position sensors, idle air control valves, and oxygen sensors
Transmission:
Potential for wear on synchros in manual transmissions; automatic transmission solenoids can be problematic
📚 Vehicle History
Brand Heritage
Chevrolet Parent Company:
General Motors (GM)
Model Evolution
Original Manufacturer:
Daewoo Motors (South Korea)
Daewoo Lineman:
Daewoo Nexia (developed from Opel Kadett E)
Chevrolet Rebranding:
Chevrolet Lanos was sold globally under various Daewoo and GM brands (e.g., Daewoo Lanos, Pontiac Lanos, Vauxhall/Opel Astra, etc.)
Production
Production Years:
1997-2002 (original Daewoo production), continued in some markets with updates
Manufacturing Locations:
South Korea, Poland, Ukraine, Russia, Vietnam, Egypt
🏆 Awards & Recognition
Recognitions
Safety Awards:
No major safety awards typically noted for this model in its class.
Ratings
Consumer Reports Ratings:
Historically rated average to below average for reliability and performance in its segment.
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