2004 Chevrolet Silverado Service and Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Silverado Year: 2004 Body Style: Full-size Pickup Truck Codes Platform Code: GMT800 👋 Introduction Market Position Segment: Full-size pickup truck, a cornerstone of the American automotive market known for its towing, hauling, and work capabilities. Competitive Analysis Key Competitors: Ford F-150, Dodge Ram (1500, 2500, 3500), Toyota Tundra, Nissan Titan. Key Features Vehicle Strengths: Robust construction, powerful V8 engine options, comfortable ride for a truck, versatile configurations, strong resale value. Manual Value Proposition Target Audience: DIY mechanics, independent repair shops, fleet maintenance, and owners seeking in-depth knowledge for servicing and repairing their 2004 Chevrolet Silverado. 📋 Manual Details Coverage Areas Models Covered: All Silverado 1500, 2500, 3500, and HD (Heavy Duty) models Trim Levels Covered: All trim levels including LS, LT, SS, WT (Work Truck) Cab Configurations Covered: Regular Cab, Extended Cab (with 2 or 4 doors), Crew Cab Bed Lengths Covered: Short Bed (6.5 ft), Standard Bed (8 ft), Long Bed (8.5 ft) Page Count Estimated Pages: 1500-2000 (varies by specific manual edition, but comprehensive) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Print (typically bound paper pages) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (assembly, disassembly, rebuild), lubrication, cooling, fuel delivery, ignition, emission controls, engine performance diagnostics, turbocharger systems (if applicable) Transmission Systems: Automatic transmission (4L60E, 4L80E, 4L85E), Manual transmission (NV3500, NV4500, NV5600), clutch systems, driveline components (drive shafts, U-joints), transfer case (2WD/4WD) Brakes: Front disc brakes, rear drum or disc brakes, ABS (Anti-lock Braking System), brake system bleeding, components, diagnostics Steering Suspension: Power steering system, steering column, rack and pinion (if applicable), independent front suspension (IFS), rear solid axle, springs, shock absorbers, wheel alignment, chassis components Electrical System: Battery, charging system (alternator), starting system (starter), lighting (headlights, taillights, interior), instrumentation, fuses, relays, wiring diagrams, body control modules (BCM), powertrain control modules (PCM) Body And Trim: Body panel removal and installation, doors, windows, locks, seats, interior trim, bumpers, tailgate, mirrors, HVAC system (heating, ventilation, air conditioning), emissions controls HVAC: Air conditioning system components, refrigerant handling, heater core, blower motor, climate controls, diagnostics Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and changes, lubrication points, tire rotations, brake inspections, spark plug replacement, air filter replacement Repair Procedures: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, electrical component diagnosis and replacement, body panel repair, exhaust system repair Troubleshooting Guides: System-specific troubleshooting trees, diagnostic trouble codes (DTCs), symptom-based diagnosis Diagnostic Procedures: On-board diagnostics (OBD-II), scan tool usage, sensor testing, actuator testing, electrical circuit testing Technical Depth Depth: Comprehensive: Covers everything from routine maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and specifications. Not generic, but vehicle-specific. 📊 Manual Specifications File Format Digital Format Considerations: While this product is listed as print, digital versions (PDF) often offer searchable text and hyperlinked diagrams for enhanced usability. Print Quality Paper Type: Durable paper stock designed for workshop environments, often with a glossy or semi-gloss finish to resist grease and dirt. Binding Type Binding: Typically a robust binding, such as spiral-bound or saddle-stitched, to allow the manual to lay flat for easier use during repairs. ⚙️ Engine Specifications Primary Engine Base Engine: 4.3L V6 (Vortec 4300) 4.3L V6 Displacement: 262 cubic inches / 4.3 Liters 4.3L V6 Horsepower: 200 hp @ 4600 rpm 4.3L V6 Torque: 260 lb-ft @ 2800 rpm Optional Engines V8 Options: 4.8L V8 (Vortec 4800), 5.3L V8 (Vortec 5300), 6.0L V8 (Vortec 6000) 4.8L V8 Displacement: 293 cubic inches / 4.8 Liters 4.8L V8 Horsepower: 255-270 hp @ 5200 rpm (depending on application) 4.8L V8 Torque: 285-295 lb-ft @ 4000 rpm (depending on application) 5.3L V8 Displacement: 327 cubic inches / 5.3 Liters 5.3L V8 Horsepower: 285-295 hp @ 5200 rpm (depending on application) 5.3L V8 Torque: 325-335 lb-ft @ 4000 rpm (depending on application) 6.0L V8 Displacement: 364 cubic inches / 6.0 Liters 6.0L V8 Horsepower: 300-325 hp @ 4800-5200 rpm (depending on application) 6.0L V8 Torque: 360-370 lb-ft @ 4000-4400 rpm (depending on application) Fuel System Injection Type: Multi-port Fuel Injection (MPFI) / Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Performance Engine Management: GM's Electronic Throttle Control (ETC) system introduced on some V8s, PCM (Powertrain Control Module) for engine operation and diagnostics. 🔧 Transmission Standard Standard Transmission: 4-speed automatic (4L60E) for 1500 models and lighter duty 2500. 5-speed manual (NV3500) availability on base models. Optional Optional Transmissions: 4-speed automatic (4L80E, 4L85E) for HD models, 5-speed manual (NV4500, NV5600) for heavy-duty applications. Features Transmission Features: Overdrive gear, torque converter lock-up, electronic controls (4L60E/4L80E/4L85E), Tow/Haul mode on automatic transmissions. 📐 Dimensions Exterior Wheelbase Options: 130.0 inches (Regular Cab), 143.5 inches (Extended Cab/Crew Cab short bed), 153.0 inches (Extended Cab/Crew Cab long bed), 167.5 inches (HD Crew Cab long bed). Overall Length Range: Approximately 220-245 inches depending on configuration....

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Mots clés: 2004 Cars Chevrolet Misc Silverado Truck

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

Silverado

Year:

Body Style:

Full-size Pickup Truck

Codes

Platform Code:

GMT800

👋 Introduction

Market Position

Segment:

Full-size pickup truck, a cornerstone of the American automotive market known for its towing, hauling, and work capabilities.

Competitive Analysis

Key Competitors:

Ford F-150, Dodge Ram (1500, 2500, 3500), Toyota Tundra, Nissan Titan.

Key Features

Vehicle Strengths:

Robust construction, powerful V8 engine options, comfortable ride for a truck, versatile configurations, strong resale value.

Manual Value Proposition

Target Audience:

DIY mechanics, independent repair shops, fleet maintenance, and owners seeking in-depth knowledge for servicing and repairing their 2004 Chevrolet Silverado.

📋 Manual Details

Coverage Areas

Models Covered:

All Silverado 1500, 2500, 3500, and HD (Heavy Duty) models

Trim Levels Covered:

All trim levels including LS, LT, SS, WT (Work Truck)

Cab Configurations Covered:

Regular Cab, Extended Cab (with 2 or 4 doors), Crew Cab

Bed Lengths Covered:

Short Bed (6.5 ft), Standard Bed (8 ft), Long Bed (8.5 ft)

Page Count

Estimated Pages:

1500-2000 (varies by specific manual edition, but comprehensive)

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Print (typically bound paper pages)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical (assembly, disassembly, rebuild), lubrication, cooling, fuel delivery, ignition, emission controls, engine performance diagnostics, turbocharger systems (if applicable)

Transmission Systems:

Automatic transmission (4L60E, 4L80E, 4L85E), Manual transmission (NV3500, NV4500, NV5600), clutch systems, driveline components (drive shafts, U-joints), transfer case (2WD/4WD)

Brakes:

Front disc brakes, rear drum or disc brakes, ABS (Anti-lock Braking System), brake system bleeding, components, diagnostics

Steering Suspension:

Power steering system, steering column, rack and pinion (if applicable), independent front suspension (IFS), rear solid axle, springs, shock absorbers, wheel alignment, chassis components

Electrical System:

Battery, charging system (alternator), starting system (starter), lighting (headlights, taillights, interior), instrumentation, fuses, relays, wiring diagrams, body control modules (BCM), powertrain control modules (PCM)

Body And Trim:

Body panel removal and installation, doors, windows, locks, seats, interior trim, bumpers, tailgate, mirrors, HVAC system (heating, ventilation, air conditioning), emissions controls

HVAC:

Air conditioning system components, refrigerant handling, heater core, blower motor, climate controls, diagnostics

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, fluid checks and changes, lubrication points, tire rotations, brake inspections, spark plug replacement, air filter replacement

Repair Procedures:

Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, electrical component diagnosis and replacement, body panel repair, exhaust system repair

Troubleshooting Guides:

System-specific troubleshooting trees, diagnostic trouble codes (DTCs), symptom-based diagnosis

Diagnostic Procedures:

On-board diagnostics (OBD-II), scan tool usage, sensor testing, actuator testing, electrical circuit testing

Technical Depth

Depth:

Comprehensive: Covers everything from routine maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and specifications. Not generic, but vehicle-specific.

📊 Manual Specifications

File Format

Digital Format Considerations:

While this product is listed as print, digital versions (PDF) often offer searchable text and hyperlinked diagrams for enhanced usability.

Print Quality

Paper Type:

Durable paper stock designed for workshop environments, often with a glossy or semi-gloss finish to resist grease and dirt.

Binding Type

Binding:

Typically a robust binding, such as spiral-bound or saddle-stitched, to allow the manual to lay flat for easier use during repairs.

⚙️ Engine Specifications

Primary Engine

Base Engine:

4.3L V6 (Vortec 4300)

4.3L V6 Displacement:

262 cubic inches / 4.3 Liters

4.3L V6 Horsepower:

200 hp @ 4600 rpm

4.3L V6 Torque:

260 lb-ft @ 2800 rpm

Optional Engines

V8 Options:

4.8L V8 (Vortec 4800), 5.3L V8 (Vortec 5300), 6.0L V8 (Vortec 6000)

4.8L V8 Displacement:

293 cubic inches / 4.8 Liters

4.8L V8 Horsepower:

255-270 hp @ 5200 rpm (depending on application)

4.8L V8 Torque:

285-295 lb-ft @ 4000 rpm (depending on application)

5.3L V8 Displacement:

327 cubic inches / 5.3 Liters

5.3L V8 Horsepower:

285-295 hp @ 5200 rpm (depending on application)

5.3L V8 Torque:

325-335 lb-ft @ 4000 rpm (depending on application)

6.0L V8 Displacement:

364 cubic inches / 6.0 Liters

6.0L V8 Horsepower:

300-325 hp @ 4800-5200 rpm (depending on application)

6.0L V8 Torque:

360-370 lb-ft @ 4000-4400 rpm (depending on application)

Fuel System

Injection Type:

Multi-port Fuel Injection (MPFI) / Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

Performance

Engine Management:

GM's Electronic Throttle Control (ETC) system introduced on some V8s, PCM (Powertrain Control Module) for engine operation and diagnostics.

🔧 Transmission

Standard

Standard Transmission:

4-speed automatic (4L60E) for 1500 models and lighter duty 2500. 5-speed manual (NV3500) availability on base models.

Optional

Optional Transmissions:

4-speed automatic (4L80E, 4L85E) for HD models, 5-speed manual (NV4500, NV5600) for heavy-duty applications.

Features

Transmission Features:

Overdrive gear, torque converter lock-up, electronic controls (4L60E/4L80E/4L85E), Tow/Haul mode on automatic transmissions.

📐 Dimensions

Exterior

Wheelbase Options:

130.0 inches (Regular Cab), 143.5 inches (Extended Cab/Crew Cab short bed), 153.0 inches (Extended Cab/Crew Cab long bed), 167.5 inches (HD Crew Cab long bed).

Overall Length Range:

Approximately 220-245 inches depending on configuration.

Towing Capacity Max:

Up to 10,000+ lbs (depending on configuration, engine, axle ratio, and towing package).

Weights

Curb Weight Range:

Approximately 4,500 - 6,000+ lbs.

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

4 stars (for 2004 model year testing)

NHTSA Frontal Impact Passenger:

4 stars (for 2004 model year testing)

NHTSA Side Impact Driver:

4 stars (for 2004 model year testing)

NHTSA Side Impact Passenger:

4 stars (for 2004 model year testing)

NHTSA Rollover Resistance:

3 stars (depending on configuration)

Active Features

Standard Anti-lock Braking System (ABS) on all wheels.

Passive Features

Airbags:

Driver and front passenger airbags.

Seatbelts:

Three-point safety belts for all occupants, with pretensioners for front seats.

💡 Technology Features

Infotainment

Audio Systems:

Factory AM/FM stereo with CD player or cassette player, optional premium sound systems, SiriusXM satellite radio availability.

Navigation:

Factory navigation system not commonly available for this model year.

Driver Assistance

Cruise Control:

Standard cruise control on most trims.

Parking Assist:

Rear parking assist sensors were an optional feature on some models.

Connectivity

Auxiliary Inputs:

No standard auxiliary audio inputs (e.g., 3.5mm jack) on factory head units; aftermarket solutions are common.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-7,500 miles or 6-12 months, depending on driving conditions and oil type used. Consult manual for specific recommendations.

Tire Rotation Interval:

Every 5,000-7,500 miles.

Coolant Flush Interval:

Typically every 30,000-60,000 miles or 2-5 years, depending on coolant type.

Fluid Specifications

Engine Oil Type V6:

SAE 5W-30 (API certified)

Engine Oil Type V8:

SAE 5W-30 or 10W-30 (API certified), consult manual for specific recommendations based on temperature.

Coolant Type:

GM Dex-Cool (Orange, extended life) or equivalent. Check manual for precise specification and capacity.

Transmission Fluid Automatic:

Dexron III/VI Automatic Transmission Fluid (ATF). Check manual for specific type and capacity.

Brake Fluid Type:

DOT 3

Known Issues

Common Wear Items:

Ball joints, tie rod ends, brake pads/rotors, exhaust system components, fuel pumps, intake manifold gaskets (especially on 5.3L V8s).

Powertrain Reliability:

Generally considered reliable, but the 5.3L V8 (LM7) can experience Active Fuel Management (AFM) lifter issues or piston slap in some cases, though AFM was not standard on all 2004 5.3L engines.

Electrical Common Failures:

HVAC blower motor resistors, instrument cluster illumination issues, power window regulators.

📚 Vehicle History

Brand Heritage

Chevrolet Truck Legacy:

Chevrolet has a long history of producing reliable and durable trucks, dating back to the early 20th century. The Silverado nameplate became prominent in 1999 as a distinct model from the C/K series.

Model Evolution

Generation:

The 2004 model year falls within the first generation of the Silverado, known as the GMT800 platform, which debuted in 1999. This generation saw significant updates and refinements throughout its production run.

Production

Manufacturing Locations:

Assembled in various General Motors plants across North America, including locations like Fort Wayne, Indiana; Oshawa, Ontario, Canada; and Silao, Mexico.

🏆 Awards & Recognition

Recognitions

Truck Of The Year:

The Silverado platform (GMT800) was recognized with numerous awards throughout its lifecycle, often praised for its robust design and capabilities. Specific 'Truck of the Year' awards for the 2004 model year should be verified, but the platform was a strong contender in its segment.