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CHRYSLER 300M Concorde and Intrepid 2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: 300M, Concorde, Intrepid Year: 2004 Generation Platform: Chrysler LH platform 👋 Introduction Market Position Target Audience: Do-it-yourselfers and experienced mechanics seeking to maintain or restore the performance and reliability of their 2004 Chrysler 300M, Concorde, or Intrepid. Competitive Analysis Value Proposition: Provides in-depth, accurate technical information and procedures essential for servicing these vehicles, reducing reliance on expensive dealership repairs. Key Features Feature Highlight: Step-by-step instructions, detailed illustrations, diagnostic charts, and comprehensive specifications. Usage Guidance: Emphasizes understanding and utilizing the manual's content for effective service and repair. 📋 Manual Details Coverage Areas Primary Coverage: Maintenance and Repair Procedures Diagnostic Coverage: Comprehensive diagnostic procedures included Disassembly Coverage: Detailed disassembly and reassembly procedures Installation Coverage: Component installation guidance Page Count Estimated Pages: Difficult to ascertain precise page count without physical access, but typical comprehensive factory service manuals for this era often exceed 2000 pages across multiple volumes. Manual Type Type: Workshop Service Repair Manual Language Language: English Format Digital Format: Adobe Acrobat Document (.pdf) / WinRAR ZIP archive (.zip) Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Powertrain: Engine, Transaxle, Transmission, Driveline, Exhaust System, Fuel System, Emissions Control Chassis: Suspension, Brakes, Steering, Tires/Wheels, Frame & Bumpers Body: Body, Heating & Air Conditioning, Restraints (Airbag), Audio/Video, Chime/Buzzer, Clock, Lamps, Wipers/Washers, Body Control Module, Climate Control Systems, Exterior Lighting, Interior Lighting, Power Door Lock System Electrical And Electronics: Electronic Control Modules, Ignition Control, Instrument Cluster, Message Systems, Power Systems, Speed Control, Vehicle Theft Security, Wiring Diagrams, Sentry Key Immobilizer, Tire Pressure Monitoring System, Vehicle Communication Procedures Included Maintenance: Lubrication, fluid changes, filter replacements, scheduled maintenance Repair: Component repair and replacement for all major systems Diagnostics: Troubleshooting, diagnostic trouble codes (DTCs), symptom-based diagnostics Installation: Component installation and adjustment procedures Specifications: Complete specifications and tightening references for all procedures Technical Depth Depth: Comprehensive, covering everything from basic maintenance to in-depth diagnostics and component-level repairs. Suitable for both DIY enthusiasts and professional technicians. 📊 Manual Specifications File Format Primary Format: PDF Compression: ZIP Archive Print Quality Printability: Printable pages allowing for individual section or full manual printing. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options: Likely includes the 3.5L V6 engine (High Output and standard variants) common to these models. Specific engine codes and variations (e.g., EGJ, EGN) would be detailed within the manual. Performance Horsepower Torque: The 3.5L V6 engine typically produced around 250 hp (High Output) to 234 hp (standard) and approximately 250 lb-ft to 241 lb-ft of torque. Specific figures are expected to be within the manual. Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) system. Engine Management ECU Coverage: Details on Electronic Control Modules (ECMs) related to engine operation, including diagnostic procedures and pinouts. Cooling System Coolant Type: Mopar OAT (Orange) Antifreeze/Coolant or equivalent HOAT coolant, typically a 50/50 mixture with distilled water. Lubrication Oil Type: Likely SAE 5W-30 synthetic blend or full synthetic oil, meeting Chrysler MS-6395 specifications. Capacity around 4.5 quarts (4.2 liters) with filter. 🔧 Transmission Standard Transmission Type: 4-speed automatic transmission (e.g., 42LE). Optional Optional Transmission: No manual transmission options were available for these models in 2004. Features Transmission Features: Adaptive electronic control, likely with AutoStick manual shifting capability. Fluid Specifications Transmission Fluid Type: Chrysler ATF+4 (MS-9602). Transmission Coverage Powertrain Volume: Volume 2 focuses on Powertrain systems, including detailed transmission information. 📐 Dimensions Exterior Wheelbase: Approximately 113.1 inches (2873 mm) for all three models. Length: 300M: ~203.0 inches, Concorde: ~207.2 inches, Intrepid: ~203.7 inches. Specific dimensions are detailed in the manual. Width: Approximately 74.4 inches (1890 mm). Height: Approximately 55.7 inches (1415 mm). Weights Curb Weight: Varies by model and trim, generally in the range of 3600-3900 lbs (1630-1770 kg). Towing Capacity: Not typically designed for towing; specific information would be limited. Wheels Tires Wheel Bolt Pattern: 5 x 100 mm Tire Sizes: Common sizes include P225/55R17 and P235/55R17, depending on the model and trim level. Specific tire pressure monitoring system coverage is included. 🛡️ Safety Features Ratings NHTSA Ratings: Specific NHTSA crash test ratings for the 2004 model year would be referenced in industry databases but are not explicitly provided in the product description. Manual coverage includes airbag system details. Active Features Traction Control: Traction Control System (TCS) and likely Anti-lock Braking System (ABS) – Teves Mark 20E system described. Speed Proportional Steering: Covered if equipped. Passive Features Airbags: Front airbags, likely side airbags. Manual details airbag system operation, diagnostics, and safety precautions. Seatbelts: Standard seatbelt systems with pretensioners are covered within the Restraints section. Security Anti Theft: Vehicle Theft Security System, Sentry Key Immobilizer System (SKIS) with diagnostic information and DRBIII usage. 💡 Technology Features Infotainment Audio System: Various audio system options including Infinity premium sound, cassette, CD, and AM/FM radio. Manual covers system...
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CHRYSLER 300M Concorde and Intrepid 2004 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
300M, Concorde, Intrepid
Year:
2004
Generation
Platform:
Chrysler LH platform
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfers and experienced mechanics seeking to maintain or restore the performance and reliability of their 2004 Chrysler 300M, Concorde, or Intrepid.
Competitive Analysis
Value Proposition:
Provides in-depth, accurate technical information and procedures essential for servicing these vehicles, reducing reliance on expensive dealership repairs.
Key Features
Feature Highlight:
Step-by-step instructions, detailed illustrations, diagnostic charts, and comprehensive specifications.
Usage Guidance:
Emphasizes understanding and utilizing the manual's content for effective service and repair.
📋 Manual Details
Coverage Areas
Primary Coverage:
Maintenance and Repair Procedures
Diagnostic Coverage:
Comprehensive diagnostic procedures included
Disassembly Coverage:
Detailed disassembly and reassembly procedures
Installation Coverage:
Component installation guidance
Page Count
Estimated Pages:
Difficult to ascertain precise page count without physical access, but typical comprehensive factory service manuals for this era often exceed 2000 pages across multiple volumes.
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
Adobe Acrobat Document (.pdf) / WinRAR ZIP archive (.zip)
Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transaxle, Transmission, Driveline, Exhaust System, Fuel System, Emissions Control
Chassis:
Suspension, Brakes, Steering, Tires/Wheels, Frame & Bumpers
Body:
Body, Heating & Air Conditioning, Restraints (Airbag), Audio/Video, Chime/Buzzer, Clock, Lamps, Wipers/Washers, Body Control Module, Climate Control Systems, Exterior Lighting, Interior Lighting, Power Door Lock System
Electrical And Electronics:
Electronic Control Modules, Ignition Control, Instrument Cluster, Message Systems, Power Systems, Speed Control, Vehicle Theft Security, Wiring Diagrams, Sentry Key Immobilizer, Tire Pressure Monitoring System, Vehicle Communication
Procedures Included
Maintenance:
Lubrication, fluid changes, filter replacements, scheduled maintenance
Repair:
Component repair and replacement for all major systems
Diagnostics:
Troubleshooting, diagnostic trouble codes (DTCs), symptom-based diagnostics
Installation:
Component installation and adjustment procedures
Specifications:
Complete specifications and tightening references for all procedures
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to in-depth diagnostics and component-level repairs. Suitable for both DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
Primary Format:
PDF
Compression:
ZIP Archive
Print Quality
Printability:
Printable pages allowing for individual section or full manual printing.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely includes the 3.5L V6 engine (High Output and standard variants) common to these models. Specific engine codes and variations (e.g., EGJ, EGN) would be detailed within the manual.
Performance
Horsepower Torque:
The 3.5L V6 engine typically produced around 250 hp (High Output) to 234 hp (standard) and approximately 250 lb-ft to 241 lb-ft of torque. Specific figures are expected to be within the manual.
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) system.
Engine Management
ECU Coverage:
Details on Electronic Control Modules (ECMs) related to engine operation, including diagnostic procedures and pinouts.
Cooling System
Coolant Type:
Mopar OAT (Orange) Antifreeze/Coolant or equivalent HOAT coolant, typically a 50/50 mixture with distilled water.
Lubrication
Oil Type:
Likely SAE 5W-30 synthetic blend or full synthetic oil, meeting Chrysler MS-6395 specifications. Capacity around 4.5 quarts (4.2 liters) with filter.
🔧 Transmission
Standard
Transmission Type:
4-speed automatic transmission (e.g., 42LE).
Optional
Optional Transmission:
No manual transmission options were available for these models in 2004.
Features
Transmission Features:
Adaptive electronic control, likely with AutoStick manual shifting capability.
Fluid Specifications
Transmission Fluid Type:
Chrysler ATF+4 (MS-9602).
Transmission Coverage
Powertrain Volume:
Volume 2 focuses on Powertrain systems, including detailed transmission information.
📐 Dimensions
Exterior
Wheelbase:
Approximately 113.1 inches (2873 mm) for all three models.
Length:
300M: ~203.0 inches, Concorde: ~207.2 inches, Intrepid: ~203.7 inches. Specific dimensions are detailed in the manual.
Width:
Approximately 74.4 inches (1890 mm).
Height:
Approximately 55.7 inches (1415 mm).
Weights
Curb Weight:
Varies by model and trim, generally in the range of 3600-3900 lbs (1630-1770 kg).
Towing Capacity:
Not typically designed for towing; specific information would be limited.
Wheels Tires
Wheel Bolt Pattern:
5 x 100 mm
Tire Sizes:
Common sizes include P225/55R17 and P235/55R17, depending on the model and trim level. Specific tire pressure monitoring system coverage is included.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific NHTSA crash test ratings for the 2004 model year would be referenced in industry databases but are not explicitly provided in the product description. Manual coverage includes airbag system details.
Active Features
Traction Control:
Traction Control System (TCS) and likely Anti-lock Braking System (ABS) – Teves Mark 20E system described.
Speed Proportional Steering:
Covered if equipped.
Passive Features
Airbags:
Front airbags, likely side airbags. Manual details airbag system operation, diagnostics, and safety precautions.
Seatbelts:
Standard seatbelt systems with pretensioners are covered within the Restraints section.
Security
Anti Theft:
Vehicle Theft Security System, Sentry Key Immobilizer System (SKIS) with diagnostic information and DRBIII usage.
💡 Technology Features
Infotainment
Audio System:
Various audio system options including Infinity premium sound, cassette, CD, and AM/FM radio. Manual covers system operation and repair.
Information Center:
Compass/mini-trip computer or Electronic Vehicle Information Center (EVIC) is covered.
Driver Assistance
Cruise Control:
Speed Control system coverage is detailed.
Tire Monitoring:
Tire Pressure Monitoring System (TPMS) is covered with diagnostic procedures.
Connectivity
Vehicle Communication:
Vehicle communication systems and network architecture are detailed, including coverage of the DRBIII diagnostic tool.
Diagnostics Tools
Drbiii Coverage:
Extensive coverage of using the DRBIII scan tool for diagnostics, including error messages and specific procedures for various systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles or 6 months, whichever comes first, with synthetic blend or full synthetic oil. Specific recommendations are in the manual.
Transmission Fluid Interval:
Recommended at 60,000-100,000 miles for fluid and filter change, depending on driving conditions. Detailed procedure in Volume 4.
Coolant Change Interval:
Initial change at 100,000 miles (5 years), then every 50,000 miles (3 years). OAT coolant is a long-life formulation.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Chrysler Power Steering Fluid (MS-5901) or equivalent.
Known Issues
Common Problems:
Potential issues can include PCV valve failure leading to oil consumption, coolant leaks (heater core, intake manifold gaskets), transmission solenoid issues, and ABS/TCS sensor failures. The manual provides detailed diagnostics for these.
Filter Part Numbers
Oil Filter:
Typical Mopar filter would be like MO-899 or equivalent Wix/Mann/Purolator part numbers.
Cabin Air Filter:
Part numbers vary, but common replacements are available. Coverage for replacement is likely in the body sections.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history of producing large, comfortable sedans and performance-oriented vehicles.
Model Evolution
Lh Platform Cars:
The 300M, Concorde, and Intrepid are part of the second generation of Chrysler's LH platform cars, known for their distinctive styling and front-wheel-drive architecture. The 300M was positioned as the premium, performance-oriented model.
Production
Manufacturing Plant:
These vehicles were primarily manufactured at the Brampton Assembly Plant in Ontario, Canada.
Production Years
Model Years:
The LH platform cars were produced from 1993-2004. The 2004 model year represents the final year for these specific designs.
🏆 Awards & Recognition
Recognitions
General Acclaim:
Chrysler LH cars, including the 300M, generally received positive reviews for styling and ride comfort in their time. Specific awards for the 2004 model year are not detailed in the product description.
Ratings
Consumer Reports:
Consumer Reports historically rated these models with mixed reliability, with some common issues noted. This manual is crucial for proactive maintenance.
Certifications
Manual Quality:
The manual is presented as being based on the latest product information available at the time of publication approval, aiming for accuracy and completeness.
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