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CHRYSLER CONCORDE 2002 Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Concorde Year: 2002 Codes Platform: LH Chassis Code: LH 👋 Introduction Market Position Segment: Full-size Sedan Target Audience: Owner-operators, Independent Repair Shops, Enthusiasts Competitive Analysis Competitors: Ford Crown Victoria, Chevrolet Impala, Toyota Avalon, Buick LeSabre Key Features Vehicle Usp: Spacious interior, comfortable ride, distinctive styling Manual Value Proposition: Enables DIY repairs, reduces reliance on expensive dealership service 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Procedures Secondary Coverage: Maintenance, Troubleshooting, Diagnostics Page Count Estimated Pages: 1500-2000 Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) File Format Details: Searchable PDF, Printable pages Organization: System-based, logical chapter structure 📖 Manual Coverage Systems Covered Engine: 3.2L V6, 2.7L V6 Transmission: 42LE Automatic Transmission Brakes: ABS, Standard Disc/Drum, Power Assist Electrical: Wiring Diagrams, Components, Diagnosis Suspension: Front & Rear Suspension, Steering Body: Body Panels, Doors, Glass, Interior Trim HVAC: Heating, Ventilation, Air Conditioning Fuel System: Fuel Injection, Pump, Lines, Tank Exhaust: Exhaust Manifold, Catalytic Converter, Muffler Cooling: Radiator, Water Pump, Thermostat, Hoses Ignition: Spark Plugs, Coils, Ignition Module Emissions: Control Systems, Catalytic Converter Safety Systems: Airbags, Seatbelts Procedures Included Maintenance: Oil Changes, Fluid Checks, Filter Replacements Repair: Component Replacement, Overhaul Procedures Troubleshooting: Diagnostic Flowcharts, Symptom Analysis Diagnostics: OBD-II Code Interpretation, Component Testing Rebuilds: Engine and Transmission Rebuild Specifications Installation: Component Installation Guides Technical Depth Depth: Comprehensive (from basic maintenance to advanced engine/transmission overhaul) 📊 Manual Specifications Print Quality Quality: High-resolution scans of original factory documents Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1: 3.2L SOHC V6 (EGW) Engine 2: 2.7L DOHC V6 (BEV) Performance 3.2L V6 Horsepower: 225 hp @ 6300 rpm 3.2L V6 Torque: 210 lb-ft @ 4500 rpm 2.7L V6 Horsepower: 200 hp @ 6400 rpm 2.7L V6 Torque: 190 lb-ft @ 4800 rpm Fuel System Fuel Delivery: Sequential Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Fuel Octane Rating: 87 Octane Recommended Engine Management ECM Type: Chrysler JTEC/NGC System 🔧 Transmission Standard Transmission Type: 42LE Automatic Transmission Features Transmission Fluid Type: ATF+4 (MS-9602) Transmission Fluid Capacity: Approx. 9.5 US quarts (9.0 Liters) (drain and fill) 📐 Dimensions Exterior Length: 201.4 inches (5116 mm) Width: 74.4 inches (1890 mm) Height: 57.3 inches (1455 mm) Wheelbase: 113.0 inches (2870 mm) Interior Passenger Volume: 107.0 cubic feet (3.03 cubic meters) Cargo Trunk Volume: 17.4 cubic feet (0.49 cubic meters) Weights Curb Weight: 3580 - 3750 lbs (1624 - 1701 kg) (approx.) Gross Vehicle Weight Rating: 4700 - 4900 lbs (2132 - 2223 kg) (approx.) 🛡️ Safety Features Ratings NHTSA Driver Front Impact: ★★★★★ (5-Star) NHTSA Passenger Front Impact: ★★★★☆ (4-Star) Active Features ABS: Standard Anti-lock Braking System Traction Control: Optional Traction Control System (TCS) Passive Features Airbags: Driver and Passenger Frontal Airbags Seatbelts: 3-point front and rear seatbelts, Pretensioners Child Seat Anchors: LATCH system (Lower Anchors and Tethers for Children) 💡 Technology Features Infotainment Audio System: AM/FM Stereo with CD Player, Cassette Player, Optional Infinity Premium Audio Navigation: Optional Factory Navigation System (less common) Driver Assistance Cruise Control: Standard Connectivity Phone Integration: No built-in Bluetooth; aftermarket options required 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first (with synthetic oil) Air Filter Replacement Interval: Every 30,000 miles (48,000 km) or as needed based on driving conditions Spark Plug Replacement Interval: 3.2L V6: 100,000 miles (160,000 km) (Platinum Plugs); 2.7L V6: 60,000 miles (96,000 km) Fluid Specifications Engine Oil Type: SAE 5W-30 (API Certified) Engine Oil Capacity: 4.5 US quarts (4.3 Liters) with filter for 3.2L V6; 5.0 US quarts (4.7 Liters) with filter for 2.7L V6 Coolant Type: Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant (MS-9769) Power Steering Fluid Type: ATF+4 (MS-9602) or equivalent Known Issues Common Problem 1: Transmission issues (e.g., harsh shifting, solenoid issues in the 42LE) Common Problem 2: Intake manifold gasket leaks (especially on the 3.5L HO engine, though less common on 3.2/2.7) Common Problem 3: Power window motor failures Common Problem 4: Climate control module failures Common Problem 5: Suspension wear (ball joints, tie rods) 📚 Vehicle History Brand Heritage Manufacturer: Chrysler (part of DaimlerChrysler at this time) Model Evolution Generation: Second Generation (1998-2004) Styling Evolution: Refined aerodynamic styling, updated interior features from the first generation Production Production Years: 1993-2004 Manufacturing Location: Windsor, Ontario, Canada 🏆 Awards & Recognition Recognitions Popular Mechanics Editors Choice: None specifically cited for 2002 model year Ratings Consumer Reports Reliability: Average to Below Average for its class during its production run
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CHRYSLER CONCORDE 2002 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Concorde
Year:
2002
Codes
Platform:
LH
Chassis Code:
LH
👋 Introduction
Market Position
Segment:
Full-size Sedan
Target Audience:
Owner-operators, Independent Repair Shops, Enthusiasts
Competitive Analysis
Competitors:
Ford Crown Victoria, Chevrolet Impala, Toyota Avalon, Buick LeSabre
Key Features
Vehicle Usp:
Spacious interior, comfortable ride, distinctive styling
Manual Value Proposition:
Enables DIY repairs, reduces reliance on expensive dealership service
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair Procedures
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Pages:
1500-2000
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
File Format Details:
Searchable PDF, Printable pages
Organization:
System-based, logical chapter structure
📖 Manual Coverage
Systems Covered
Engine:
3.2L V6, 2.7L V6
Transmission:
42LE Automatic Transmission
Brakes:
ABS, Standard Disc/Drum, Power Assist
Electrical:
Wiring Diagrams, Components, Diagnosis
Suspension:
Front & Rear Suspension, Steering
Body:
Body Panels, Doors, Glass, Interior Trim
HVAC:
Heating, Ventilation, Air Conditioning
Fuel System:
Fuel Injection, Pump, Lines, Tank
Exhaust:
Exhaust Manifold, Catalytic Converter, Muffler
Cooling:
Radiator, Water Pump, Thermostat, Hoses
Ignition:
Spark Plugs, Coils, Ignition Module
Emissions:
Control Systems, Catalytic Converter
Safety Systems:
Airbags, Seatbelts
Procedures Included
Maintenance:
Oil Changes, Fluid Checks, Filter Replacements
Repair:
Component Replacement, Overhaul Procedures
Troubleshooting:
Diagnostic Flowcharts, Symptom Analysis
Diagnostics:
OBD-II Code Interpretation, Component Testing
Rebuilds:
Engine and Transmission Rebuild Specifications
Installation:
Component Installation Guides
Technical Depth
Depth:
Comprehensive (from basic maintenance to advanced engine/transmission overhaul)
📊 Manual Specifications
Print Quality
Quality:
High-resolution scans of original factory documents
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 1:
3.2L SOHC V6 (EGW)
Engine 2:
2.7L DOHC V6 (BEV)
Performance
3.2L V6 Horsepower:
225 hp @ 6300 rpm
3.2L V6 Torque:
210 lb-ft @ 4500 rpm
2.7L V6 Horsepower:
200 hp @ 6400 rpm
2.7L V6 Torque:
190 lb-ft @ 4800 rpm
Fuel System
Fuel Delivery:
Sequential Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Fuel Octane Rating:
87 Octane Recommended
Engine Management
ECM Type:
Chrysler JTEC/NGC System
🔧 Transmission
Standard
Transmission Type:
42LE Automatic Transmission
Features
Transmission Fluid Type:
ATF+4 (MS-9602)
Transmission Fluid Capacity:
Approx. 9.5 US quarts (9.0 Liters) (drain and fill)
📐 Dimensions
Exterior
Length:
201.4 inches (5116 mm)
Width:
74.4 inches (1890 mm)
Height:
57.3 inches (1455 mm)
Wheelbase:
113.0 inches (2870 mm)
Interior
Passenger Volume:
107.0 cubic feet (3.03 cubic meters)
Cargo
Trunk Volume:
17.4 cubic feet (0.49 cubic meters)
Weights
Curb Weight:
3580 - 3750 lbs (1624 - 1701 kg) (approx.)
Gross Vehicle Weight Rating:
4700 - 4900 lbs (2132 - 2223 kg) (approx.)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
★★★★★ (5-Star)
NHTSA Passenger Front Impact:
★★★★☆ (4-Star)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Optional Traction Control System (TCS)
Passive Features
Airbags:
Driver and Passenger Frontal Airbags
Seatbelts:
3-point front and rear seatbelts, Pretensioners
Child Seat Anchors:
LATCH system (Lower Anchors and Tethers for Children)
💡 Technology Features
Infotainment
Audio System:
AM/FM Stereo with CD Player, Cassette Player, Optional Infinity Premium Audio
Navigation:
Optional Factory Navigation System (less common)
Driver Assistance
Cruise Control:
Standard
Connectivity
Phone Integration:
No built-in Bluetooth; aftermarket options required
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (with synthetic oil)
Air Filter Replacement Interval:
Every 30,000 miles (48,000 km) or as needed based on driving conditions
Spark Plug Replacement Interval:
3.2L V6: 100,000 miles (160,000 km) (Platinum Plugs); 2.7L V6: 60,000 miles (96,000 km)
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Certified)
Engine Oil Capacity:
4.5 US quarts (4.3 Liters) with filter for 3.2L V6; 5.0 US quarts (4.7 Liters) with filter for 2.7L V6
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant (MS-9769)
Power Steering Fluid Type:
ATF+4 (MS-9602) or equivalent
Known Issues
Common Problem 1:
Transmission issues (e.g., harsh shifting, solenoid issues in the 42LE)
Common Problem 2:
Intake manifold gasket leaks (especially on the 3.5L HO engine, though less common on 3.2/2.7)
Common Problem 3:
Power window motor failures
Common Problem 4:
Climate control module failures
Common Problem 5:
Suspension wear (ball joints, tie rods)
📚 Vehicle History
Brand Heritage
Manufacturer:
Chrysler (part of DaimlerChrysler at this time)
Model Evolution
Generation:
Second Generation (1998-2004)
Styling Evolution:
Refined aerodynamic styling, updated interior features from the first generation
Production
Production Years:
1993-2004
Manufacturing Location:
Windsor, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Popular Mechanics Editors Choice:
None specifically cited for 2002 model year
Ratings
Consumer Reports Reliability:
Average to Below Average for its class during its production run
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