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    2004 Chrysler Crossfire Service and Repair Manual

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    $141.00
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    $141.00
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    🏷️ Basic Information Identification Make: Chrysler Model: Crossfire Year: 2004 Codes Platform Code: Zeta 👋 Introduction Market Position Segment: Compact Sports Car Positioning: A unique, rear-wheel-drive, two-seater sports coupe developed in collaboration with DaimlerChrysler (later Daimler AG), sharing a platform and powertrain with the Mercedes-Benz SLK. Competitive Analysis Competitors: BMW Z4, Porsche Boxster, Audi TT, Mazda MX-5 Miata (though positioned slightly higher than the Miata) Key Features Design: Distinctive styling influenced by the original 1950s Mercedes-Benz 300 SL Gullwing, with a unique interior and exterior design language. Engineering: Rear-wheel-drive chassis, sophisticated suspension, and a potent V6 engine, offering a blend of performance and refinement. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive Service and Repair for 2004 Chrysler Crossfire Scope: All Models, All Repairs A-Z (Vehicle Specific) Page Count Estimated Pages: Approximately 1500-2000 (typical for full service manuals of this era) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Print (likely bound) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication, cooling, fuel delivery, ignition, exhaust, emissions, torque converter clutch (TCC), transmission (manual and automatic), drivetrain (rear axle, driveshafts, CV joints) Chassis: Suspension (front and rear), steering system, wheels, tires, braking system (hydraulic, ABS, ESP/ASR), parking brake Body: Body construction, exterior panels, doors, windows, locks, mirrors, roof, interior trim, seating, HVAC system, body electrical, lighting, wipers, washers, safety restraint systems (airbags, seatbelts) Electrical: Wiring diagrams, component locations, diagnosis and testing of all electrical circuits including Powertrain Control Module (PCM), Transmission Control Module (TCM), Body Control Module (BCM), instrument cluster, audio system, power accessories Procedures Included Diagnostics: Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting, component testing procedures, wiring harness testing Repair: Step-by-step repair procedures for all major components and systems, including disassembly, inspection, repair, and reassembly Maintenance: Routine maintenance tasks, fluid checks and changes, filter replacements, belt inspections and replacements, spark plug replacement Specifications: Torque specifications for all fasteners, electrical specifications, diagnostic data, component tolerances Technical Depth Depth: Full factory-level repair and diagnostic information, equivalent to technician-level manuals 📊 Manual Specifications File Format Quality: High-resolution scans or original digital formatting, ensuring clarity of text and diagrams Print Quality Paper Type: Durable, possibly gloss or matte finish paper suitable for workshop environments Binding Type Binding: Professional binding (e.g., spiral, perfect bound, or lay-flat binding) for ease of use in a workshop ⚙️ Engine Specifications Primary Engine Engine Type: SOHC V6 Engine Code: M112 (Mercedes-Benz origin) Displacement: 3.2 Liters (3199 cc) Bore X Stroke: 89.9 mm x 84.0 mm Compression Ratio: 10.0:1 Valvetrain: 3 valves per cylinder, 2 overhead camshafts per bank (SOHC) Performance Horsepower: 215 hp @ 6000 rpm Torque: 229 lb-ft (310 Nm) @ 3000 rpm Fuel System Fuel Type: Unleaded Gasoline Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Octane: 91 or higher Cooling System Coolant Type: Chrysler/Mercedes-Benz specification HOAT (Hybrid Organic Acid Technology) coolant, typically blue or purple Coolant Capacity: Approximately 8.5 quarts (8.0 liters) with heater 🔧 Transmission Standard Type: 6-speed Manual Transmission (Getrag 230) Optional Type: 5-speed Automatic Transmission (AMG Speedshift) Transmission Code: 5G-Tronic (Mercedes-Benz origin) Features Manual: Short-throw shifter, performance clutch Automatic: Manual shifting capability (TouchShift), torque converter clutch (TCC) for efficient highway cruising Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 gear oil (refer to specific manual for exact specification) Automatic Transmission Fluid: MB 236.10 (Mobil ATF LT 71141 or equivalent) 📐 Dimensions Exterior Length: 165.4 inches (4201 mm) Width: 69.5 inches (1765 mm) Height: 50.9 inches (1293 mm) Wheelbase: 97.2 inches (2469 mm) Front Track: 59.3 inches (1506 mm) Rear Track: 59.6 inches (1514 mm) Interior Seating Capacity: 2 Passenger Volume: Approx. 42.0 cubic feet (1.19 cubic meters) Cargo Cargo Volume: Approx. 7.7 cubic feet (0.22 cubic meters) Weights Curb Weight: Approximately 3100 - 3200 lbs (1406 - 1451 kg), varies by transmission Gross Vehicle Weight Rating: Approx. 4000 lbs (1814 kg) Wheels And Tires Standard Wheel Size: 17-inch front, 18-inch rear (staggered setup) Standard Tire Size Front: 225/40R17 Standard Tire Size Rear: 255/35R18 Bolt Pattern: 5x112 mm Center Bore: 66.6 mm 🛡️ Safety Features Ratings NHTSA Front Impact: Not directly rated by NHTSA as a separate model, but based on Mercedes SLK architecture. IIHS Side Impact: Not specifically rated by IIHS as a separate model. Active Features Electronic Stability Control: Standard (ESP/ASR - Electronic Stability Program / Anti-Slip Regulation) Anti Lock Braking System: Standard (ABS) Traction Control: Standard (ASR) Passive Features Airbags: Driver and passenger front airbags, side-impact airbags Seatbelts: Three-point front seatbelts with pretensioners Roll Over Protection: Integrated roll-over protection system (deployable hoops) 💡 Technology Features Infotainment Head Unit: Factory AM/FM/CD player with optional navigation system. Audio System: Infinity sound system with multiple speakers, often with a subwoofer. Driver Assistance Cruise Control: Standard Tire Pressure Monitoring: Optional, depending on trim and options. Connectivity Auxiliary Input: Not standard, often an aftermarket addition. 🔧 Maintenance Service Intervals...
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    🏷️ Basic Information
    Identification
    Make:
    Chrysler
    Model:
    Crossfire
    Year:
    2004
    Codes
    Platform Code:
    Zeta
    👋 Introduction
    Market Position
    Segment:
    Compact Sports Car
    Positioning:
    A unique, rear-wheel-drive, two-seater sports coupe developed in collaboration with DaimlerChrysler (later Daimler AG), sharing a platform and powertrain with the Mercedes-Benz SLK.
    Competitive Analysis
    Competitors:
    BMW Z4, Porsche Boxster, Audi TT, Mazda MX-5 Miata (though positioned slightly higher than the Miata)
    Key Features
    Design:
    Distinctive styling influenced by the original 1950s Mercedes-Benz 300 SL Gullwing, with a unique interior and exterior design language.
    Engineering:
    Rear-wheel-drive chassis, sophisticated suspension, and a potent V6 engine, offering a blend of performance and refinement.
    📋 Manual Details
    Coverage Areas
    Primary Coverage:
    Comprehensive Service and Repair for 2004 Chrysler Crossfire
    Scope:
    All Models, All Repairs A-Z (Vehicle Specific)
    Page Count
    Estimated Pages:
    Approximately 1500-2000 (typical for full service manuals of this era)
    Manual Type
    Type:
    Factory Service Manual / Workshop Manual
    Language
    Language:
    English
    Format
    Format:
    Print (likely bound)
    📖 Manual Coverage
    Systems Covered
    Powertrain:
    Engine mechanical, lubrication, cooling, fuel delivery, ignition, exhaust, emissions, torque converter clutch (TCC), transmission (manual and automatic), drivetrain (rear axle, driveshafts, CV joints)
    Chassis:
    Suspension (front and rear), steering system, wheels, tires, braking system (hydraulic, ABS, ESP/ASR), parking brake
    Body:
    Body construction, exterior panels, doors, windows, locks, mirrors, roof, interior trim, seating, HVAC system, body electrical, lighting, wipers, washers, safety restraint systems (airbags, seatbelts)
    Electrical:
    Wiring diagrams, component locations, diagnosis and testing of all electrical circuits including Powertrain Control Module (PCM), Transmission Control Module (TCM), Body Control Module (BCM), instrument cluster, audio system, power accessories
    Procedures Included
    Diagnostics:
    Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting, component testing procedures, wiring harness testing
    Repair:
    Step-by-step repair procedures for all major components and systems, including disassembly, inspection, repair, and reassembly
    Maintenance:
    Routine maintenance tasks, fluid checks and changes, filter replacements, belt inspections and replacements, spark plug replacement
    Specifications:
    Torque specifications for all fasteners, electrical specifications, diagnostic data, component tolerances
    Technical Depth
    Depth:
    Full factory-level repair and diagnostic information, equivalent to technician-level manuals
    📊 Manual Specifications
    File Format
    Quality:
    High-resolution scans or original digital formatting, ensuring clarity of text and diagrams
    Print Quality
    Paper Type:
    Durable, possibly gloss or matte finish paper suitable for workshop environments
    Binding Type
    Binding:
    Professional binding (e.g., spiral, perfect bound, or lay-flat binding) for ease of use in a workshop
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    SOHC V6
    Engine Code:
    M112 (Mercedes-Benz origin)
    Displacement:
    3.2 Liters (3199 cc)
    Bore X Stroke:
    89.9 mm x 84.0 mm
    Compression Ratio:
    10.0:1
    Valvetrain:
    3 valves per cylinder, 2 overhead camshafts per bank (SOHC)
    Performance
    Horsepower:
    215 hp @ 6000 rpm
    Torque:
    229 lb-ft (310 Nm) @ 3000 rpm
    Fuel System
    Fuel Type:
    Unleaded Gasoline
    Fuel Delivery:
    Electronic Fuel Injection (EFI)
    Recommended Octane:
    91 or higher
    Cooling System
    Coolant Type:
    Chrysler/Mercedes-Benz specification HOAT (Hybrid Organic Acid Technology) coolant, typically blue or purple
    Coolant Capacity:
    Approximately 8.5 quarts (8.0 liters) with heater
    🔧 Transmission
    Standard
    Type:
    6-speed Manual Transmission (Getrag 230)
    Optional
    Type:
    5-speed Automatic Transmission (AMG Speedshift)
    Transmission Code:
    5G-Tronic (Mercedes-Benz origin)
    Features
    Manual:
    Short-throw shifter, performance clutch
    Automatic:
    Manual shifting capability (TouchShift), torque converter clutch (TCC) for efficient highway cruising
    Fluid Specifications
    Manual Transmission Fluid:
    API GL-4 or GL-5, SAE 75W-90 gear oil (refer to specific manual for exact specification)
    Automatic Transmission Fluid:
    MB 236.10 (Mobil ATF LT 71141 or equivalent)
    📐 Dimensions
    Exterior
    Length:
    165.4 inches (4201 mm)
    Width:
    69.5 inches (1765 mm)
    Height:
    50.9 inches (1293 mm)
    Wheelbase:
    97.2 inches (2469 mm)
    Front Track:
    59.3 inches (1506 mm)
    Rear Track:
    59.6 inches (1514 mm)
    Interior
    Seating Capacity:
    2
    Passenger Volume:
    Approx. 42.0 cubic feet (1.19 cubic meters)
    Cargo
    Cargo Volume:
    Approx. 7.7 cubic feet (0.22 cubic meters)
    Weights
    Curb Weight:
    Approximately 3100 - 3200 lbs (1406 - 1451 kg), varies by transmission
    Gross Vehicle Weight Rating:
    Approx. 4000 lbs (1814 kg)
    Wheels And Tires
    Standard Wheel Size:
    17-inch front, 18-inch rear (staggered setup)
    Standard Tire Size Front:
    225/40R17
    Standard Tire Size Rear:
    255/35R18
    Bolt Pattern:
    5x112 mm
    Center Bore:
    66.6 mm
    🛡️ Safety Features
    Ratings
    NHTSA Front Impact:
    Not directly rated by NHTSA as a separate model, but based on Mercedes SLK architecture.
    IIHS Side Impact:
    Not specifically rated by IIHS as a separate model.
    Active Features
    Electronic Stability Control:
    Standard (ESP/ASR - Electronic Stability Program / Anti-Slip Regulation)
    Anti Lock Braking System:
    Standard (ABS)
    Traction Control:
    Standard (ASR)
    Passive Features
    Airbags:
    Driver and passenger front airbags, side-impact airbags
    Seatbelts:
    Three-point front seatbelts with pretensioners
    Roll Over Protection:
    Integrated roll-over protection system (deployable hoops)
    💡 Technology Features
    Infotainment
    Head Unit:
    Factory AM/FM/CD player with optional navigation system.
    Audio System:
    Infinity sound system with multiple speakers, often with a subwoofer.
    Driver Assistance
    Cruise Control:
    Standard
    Tire Pressure Monitoring:
    Optional, depending on trim and options.
    Connectivity
    Auxiliary Input:
    Not standard, often an aftermarket addition.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Every 7,500 miles or 12 months, whichever comes first, using synthetic oil.
    Air Filter Replacement:
    Every 30,000 miles or as needed based on inspection.
    Cabin Air Filter Replacement:
    Every 15,000 miles or annually.
    Spark Plug Replacement:
    Every 100,000 miles (platinum tipped spark plugs).
    Transmission Fluid Change Automatic:
    Every 60,000 miles (or based on driving conditions, consult manual).
    Transmission Fluid Change Manual:
    Every 60,000 miles (or as specified for gear oil).
    Fluid Specifications
    Engine Oil Type:
    SAE 0W-40 or 5W-40 Synthetic Motor Oil
    Engine Oil Capacity:
    8.0 quarts (7.6 liters) with filter change
    Brake Fluid Type:
    DOT 3 or DOT 4 (check manual for precise specification)
    Power Steering Fluid Type:
    Pentosin CHF 11S or equivalent (MB specification)
    Known Issues
    Common Problems:
    Rear differential pinion seal leaks, HVAC blend door actuator failures, occasional electrical gremlins, early model strut mount issues, minor interior trim creaks.
    Common Problems Engine:
    M112 engine is generally robust, but can experience vacuum leaks or oil leaks as it ages.
    Common Problems Transmission:
    Automatic transmissions can occasionally develop issues with the torque converter clutch solenoid or valve body, but are generally reliable.
    📚 Vehicle History
    Brand Heritage
    Chrysler Legacy:
    Chrysler, a division of Fiat Chrysler Automobiles (formerly DaimlerChrysler, Chrysler Corporation), has a history of producing a wide range of vehicles, from family sedans to performance cars.
    Model Evolution
    Crossfire Concept:
    The Crossfire concept was first shown in 2001, based on the Mercedes-Benz R50 concept.
    Crossfire Production:
    The production version of the Chrysler Crossfire debuted for the 2004 model year. It was designed by Eric Stoddard. The car was built in Germany by Karmann, utilizing the platform and many components from the second-generation Mercedes-Benz SLK (R170).
    Model Variants:
    Coupe and Roadster models were offered. A supercharged SRT-6 variant was introduced later.
    Production
    Manufacturing Location:
    Osnabrück, Germany (by Karmann)
    Production Years:
    2004-2008
    🏆 Awards & Recognition
    Recognitions
    Design Awards:
    While not a recipient of major mainstream automotive awards, the Crossfire received positive remarks for its unique and bold styling.
    Ratings
    Consumer Satisfaction:
    Mixed consumer reviews, often polarizing due to its distinctive design and shared platform with Mercedes-Benz.
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