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CHRYSLER CROSSFIRE SRT 6 Service Repair Manual 2005-2006

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🏷️ Basic Information Identification Make: Chrysler Model: Crossfire SRT-6 Year: 2005-2006 Codes Chassis Code: ZH 👋 Introduction Market Position Positioning: Performance-oriented grand tourer, positioned as a premium sportscar with American muscle and European engineering influences. Competitive Analysis Competitors: Porsche Boxster/Cayman, BMW Z4, Mercedes-Benz SLK-Class (especially AMG variants). Key Features Platform Sharing: Built on a modified Mercedes-Benz R170 SLK chassis, contributing to its robust build and handling characteristics. Powertrain Origin: Engine and transmission derived from Mercedes-Benz AMG, specifically the M112 E32 ML (3.2L Supercharged V6) and NAG1 automatic transmission. Performance Focus: SRT-6 variant signifies the high-performance model, emphasizing acceleration and handling capabilities. 📋 Manual Details Coverage Areas Engine Coverage: 3.2L Supercharged V6 (215 series) Transmission Coverage: 5-speed Automatic Transmission (NAG1) Chassis Coverage: Front-wheel drive, Rear-wheel drive (platform shared with Mercedes-Benz SLK32 AMG) Body Coverage: Coupe and Roadster body styles Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Authorized Service and Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, connecting rods, crankshaft, lubrication system, cooling system, fuel delivery, emission control, supercharger system, intake and exhaust manifolds. Engine Electrical: Ignition system, starter, alternator, engine control module (ECM), sensors (crankshaft position, camshaft position, oxygen, MAP, etc.), wiring diagrams. Transmission: NAG1 automatic transmission internal components, valve body, torque converter, shift controls, transmission control module (TCM), fluid specifications, diagnosis, and repair. Drivetrain: Rear axle assembly, differential, drive shafts, universal joints, CV joints, wheel bearings. Suspension: Front and rear suspension components, springs, shock absorbers, control arms, sway bars, bushings, wheel alignment specifications. Brakes: Hydraulic system, brake lines, master cylinder, brake booster, ABS system, ESC system, disc brake calipers, rotors, pads, parking brake, bleeding procedures. Steering: Power steering system, steering column, steering gear, tie rods, power steering fluid specifications, diagnosis. Body And Chassis: Frame, body panels, doors, hood, trunk, convertible top mechanism (Roadster), exterior trim, interior trim, sound deadening, corrosion protection. HVAC: Air conditioning system, heater, climate control module, refrigerant, compressor, evaporator, condenser, diagnosis, and repair. Electrical System: 12V battery, charging system, lighting (headlights, taillights, interior), fuses, relays, power windows, power locks, mirrors, wipers, horn, instrument cluster, dashboard warning lights. Infotainment And Navigation: Audio system, CD player, antenna, speaker replacement, navigation system operation and basic troubleshooting. Safety Systems: Airbag system, seat belts, SRS module, occupant classification system, pre-tensioners. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements (oil, air, cabin, fuel), spark plug replacement, fluid level checks and top-offs, brake inspections, tire rotation. Diagnostics: OBD-II troubleshooting, diagnostic trouble codes (DTCs), symptom-based diagnostics, component testing, wiring diagram interpretation for fault finding. Repair And Rebuild: Engine overhaul, cylinder head removal and installation, transmission removal and installation, brake system overhaul, suspension component replacement, body panel repair, electrical component replacement. Component Replacement: Detailed instructions for replacing major and minor components across all systems. Troubleshooting Guides: Specific troubleshooting charts and procedures for common and uncommon issues. Specifications And Data: Torque specifications, clearances, fluid capacities, electrical values, diagnostic parameters. Technical Depth Depth: Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, including detailed diagnostics and electrical schematics. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text content Print Quality Resolution: High-resolution scans for clear text and diagrams Readability: Optimized for digital display and printing Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 60-degree V6, SOHC, 18 valves Displacement: 3.2 Liters (3199 cc) Aspiration: Supercharged (Lysholm twin-screw supercharger) Performance Horsepower: 350 hp @ 6100 rpm Torque: 330 lb-ft @ 3300 rpm Fuel System Fuel Type: Premium Unleaded Gasoline Injection System: Sequential Electronic Fuel Injection (SEFI) 🔧 Transmission Standard Type: 5-speed Automatic Transmission (NAG1) Optional Type: 6-speed Manual Transmission (less common on SRT-6 models, but available on standard Crossfire) Features Automatic Features: TouchShift manual shifting capability, adaptive shift logic. Fluid Specifications Automatic Fluid Type: Mercedes-Benz Specification 236.12 (e.g., Pentosin ATF 134) 📐 Dimensions Exterior Length: 4079 mm (160.6 in) Width: 1770 mm (69.7 in) Height: 1344 mm (52.9 in) (Coupe) / 1350 mm (53.1 in) (Roadster) Wheelbase: 2630 mm (103.5 in) Weights Curb Weight: Approx. 1480-1520 kg (3260-3350 lbs) 🛡️ Safety Features Ratings NHTSA Ratings: Specific NHTSA ratings for 2005-2006 SRT-6 are not extensively published as a separate model, but rely on Crossfire platform ratings. Generally good frontal and side impact protection for its era. Active Features Traction Control: Yes (ASR - Acceleration Slip Regulation) Electronic Stability: Yes (ESP - Electronic Stability Program) Antilock Brakes: Yes (ABS) Passive Features Airbags: Front airbags, side airbags (thorax). Seat Belts: Three-point seat belts with pre-tensioners. Rollover Protection: Reinforced A-pillars and integrated roll bars (Roadster). 💡 Technology Features Infotainment Audio System: Boston Acoustics premium audio system standard on SRT-6, often with CD player and auxiliary input. Driver Assistance Adaptive Cruise Control: Not typically available or standard. Connectivity Bluetooth:...
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CHRYSLER CROSSFIRE SRT 6 Service Repair Manual 2005-2006
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Crossfire SRT-6
Year:
2005-2006
Codes
Chassis Code:
ZH
👋 Introduction
Market Position
Positioning:
Performance-oriented grand tourer, positioned as a premium sportscar with American muscle and European engineering influences.
Competitive Analysis
Competitors:
Porsche Boxster/Cayman, BMW Z4, Mercedes-Benz SLK-Class (especially AMG variants).
Key Features
Platform Sharing:
Built on a modified Mercedes-Benz R170 SLK chassis, contributing to its robust build and handling characteristics.
Powertrain Origin:
Engine and transmission derived from Mercedes-Benz AMG, specifically the M112 E32 ML (3.2L Supercharged V6) and NAG1 automatic transmission.
Performance Focus:
SRT-6 variant signifies the high-performance model, emphasizing acceleration and handling capabilities.
📋 Manual Details
Coverage Areas
Engine Coverage:
3.2L Supercharged V6 (215 series)
Transmission Coverage:
5-speed Automatic Transmission (NAG1)
Chassis Coverage:
Front-wheel drive, Rear-wheel drive (platform shared with Mercedes-Benz SLK32 AMG)
Body Coverage:
Coupe and Roadster body styles
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Authorized Service and Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, connecting rods, crankshaft, lubrication system, cooling system, fuel delivery, emission control, supercharger system, intake and exhaust manifolds.
Engine Electrical:
Ignition system, starter, alternator, engine control module (ECM), sensors (crankshaft position, camshaft position, oxygen, MAP, etc.), wiring diagrams.
Transmission:
NAG1 automatic transmission internal components, valve body, torque converter, shift controls, transmission control module (TCM), fluid specifications, diagnosis, and repair.
Drivetrain:
Rear axle assembly, differential, drive shafts, universal joints, CV joints, wheel bearings.
Suspension:
Front and rear suspension components, springs, shock absorbers, control arms, sway bars, bushings, wheel alignment specifications.
Brakes:
Hydraulic system, brake lines, master cylinder, brake booster, ABS system, ESC system, disc brake calipers, rotors, pads, parking brake, bleeding procedures.
Steering:
Power steering system, steering column, steering gear, tie rods, power steering fluid specifications, diagnosis.
Body And Chassis:
Frame, body panels, doors, hood, trunk, convertible top mechanism (Roadster), exterior trim, interior trim, sound deadening, corrosion protection.
HVAC:
Air conditioning system, heater, climate control module, refrigerant, compressor, evaporator, condenser, diagnosis, and repair.
Electrical System:
12V battery, charging system, lighting (headlights, taillights, interior), fuses, relays, power windows, power locks, mirrors, wipers, horn, instrument cluster, dashboard warning lights.
Infotainment And Navigation:
Audio system, CD player, antenna, speaker replacement, navigation system operation and basic troubleshooting.
Safety Systems:
Airbag system, seat belts, SRS module, occupant classification system, pre-tensioners.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements (oil, air, cabin, fuel), spark plug replacement, fluid level checks and top-offs, brake inspections, tire rotation.
Diagnostics:
OBD-II troubleshooting, diagnostic trouble codes (DTCs), symptom-based diagnostics, component testing, wiring diagram interpretation for fault finding.
Repair And Rebuild:
Engine overhaul, cylinder head removal and installation, transmission removal and installation, brake system overhaul, suspension component replacement, body panel repair, electrical component replacement.
Component Replacement:
Detailed instructions for replacing major and minor components across all systems.
Troubleshooting Guides:
Specific troubleshooting charts and procedures for common and uncommon issues.
Specifications And Data:
Torque specifications, clearances, fluid capacities, electrical values, diagnostic parameters.
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, including detailed diagnostics and electrical schematics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text content
Print Quality
Resolution:
High-resolution scans for clear text and diagrams
Readability:
Optimized for digital display and printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
60-degree V6, SOHC, 18 valves
Displacement:
3.2 Liters (3199 cc)
Aspiration:
Supercharged (Lysholm twin-screw supercharger)
Performance
Horsepower:
350 hp @ 6100 rpm
Torque:
330 lb-ft @ 3300 rpm
Fuel System
Fuel Type:
Premium Unleaded Gasoline
Injection System:
Sequential Electronic Fuel Injection (SEFI)
🔧 Transmission
Standard
Type:
5-speed Automatic Transmission (NAG1)
Optional
Type:
6-speed Manual Transmission (less common on SRT-6 models, but available on standard Crossfire)
Features
Automatic Features:
TouchShift manual shifting capability, adaptive shift logic.
Fluid Specifications
Automatic Fluid Type:
Mercedes-Benz Specification 236.12 (e.g., Pentosin ATF 134)
📐 Dimensions
Exterior
Length:
4079 mm (160.6 in)
Width:
1770 mm (69.7 in)
Height:
1344 mm (52.9 in) (Coupe) / 1350 mm (53.1 in) (Roadster)
Wheelbase:
2630 mm (103.5 in)
Weights
Curb Weight:
Approx. 1480-1520 kg (3260-3350 lbs)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific NHTSA ratings for 2005-2006 SRT-6 are not extensively published as a separate model, but rely on Crossfire platform ratings. Generally good frontal and side impact protection for its era.
Active Features
Traction Control:
Yes (ASR - Acceleration Slip Regulation)
Electronic Stability:
Yes (ESP - Electronic Stability Program)
Antilock Brakes:
Yes (ABS)
Passive Features
Airbags:
Front airbags, side airbags (thorax).
Seat Belts:
Three-point seat belts with pre-tensioners.
Rollover Protection:
Reinforced A-pillars and integrated roll bars (Roadster).
💡 Technology Features
Infotainment
Audio System:
Boston Acoustics premium audio system standard on SRT-6, often with CD player and auxiliary input.
Driver Assistance
Adaptive Cruise Control:
Not typically available or standard.
Connectivity
Bluetooth:
Limited or no native Bluetooth connectivity for audio streaming or hands-free calling in early models, potentially added via aftermarket solutions.
Convenience
Climate Control:
Automatic climate control system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first.
Air Filter Replacement:
Every 30,000 miles or 24 months.
Cabin Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 100,000 miles (Long-life iridium spark plugs).
Coolant Replacement:
First change at 100,000 miles, then every 50,000 miles or 5 years.
Fluid Specifications
Engine Oil Type:
SAE 0W-40 Synthetic Engine Oil meeting MB 229.5 specification.
Engine Oil Capacity:
7.5 Liters (7.9 US Quarts)
Coolant Type:
Chrysler specification for extended life coolant (typically silicate-free, OAT coolant, e.g., Pentofrost A3/G30).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Intermittent Electrical Gremlins:
Can sometimes manifest due to aged wiring or module issues, common in vehicles of this era. Manual helps diagnose these.
Supercharger Belt Wear:
The supercharger drive belt requires periodic inspection and replacement due to its critical role in performance.
Convertible Top Actuators Roadster:
While not specific to SRT-6, the hydraulic actuators for the power convertible top on Roadster models can be a maintenance point.
📚 Vehicle History
Brand Heritage
Brand Focus:
Chrysler is a long-standing American automotive manufacturer known for a range of vehicles from sedans to minivans and sports cars.
Model Evolution
Predecessors:
Concept car: Chrysler Crossfire (2001 Detroit Auto Show). Production based on the Mercedes-Benz SLK platform.
Introduction Year:
2004 model year
Srt Variant:
SRT-6 introduced for the 2005 model year, significantly boosting performance.
Production
Production Period:
2004-2008
Manufacturing Location:
Karmann plant, Osnabrück, Germany (under contract for Chrysler).
🏆 Awards & Recognition
Recognitions
Performance Awards:
While not a recipient of numerous formal awards as a Chrysler model, its SRT-6 variant was praised for its potent supercharged powertrain and German engineering pedigree, offering supercar-like performance at a more accessible price point than some European counterparts.
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