Chrysler Pacifica 2004 Workshop Service Manual for Repair
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🏷️ Basic Information Identification Make: Chrysler Model: Pacifica Year: 2004 Generation Generation: First Generation (CS Platform) 👋 Introduction Market Position Market Position: The Chrysler Pacifica (2004) was positioned as a premium, upscale minivan/crossover, aiming to blend the utility of a minivan with the driving dynamics and styling of an SUV. Competitive Analysis Competitive Analysis: Competed against vehicles like the Toyota Sienna, Honda Odyssey, Ford Freestar, and Chevrolet Uplander, often differentiating itself with its distinctive styling and available all-wheel-drive system. Key Features Key Features: Notable for its unique 'Stow 'n Go' seating (though early models may have different configurations), available all-wheel-drive, and a distinct, car-like ride for a larger vehicle. 📋 Manual Details Coverage Areas Coverage Areas: Full vehicle service and repair Page Count Page Count: 3603 Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Service: Complete engine diagnostics, repair, disassembly, and assembly for all available powertrain options. Transmission Service: Detailed procedures for automatic transmission service, repair, and diagnostics. Drivetrain Service: Coverage of front-wheel drive (FWD) and all-wheel drive (AWD) systems, including differentials and driveshafts. Suspension And Steering: In-depth service for suspension components (struts, shocks, control arms, etc.) and steering system (rack and pinion, power steering). Brake Systems: Complete coverage of hydraulic brake systems, including ABS, rotor, pad, caliper, and line service. Electrical Systems: Extensive diagrams and troubleshooting for lighting, charging system, starting system, body electronics, and instrument cluster. HVAC System: Service and repair procedures for heating, ventilation, and air conditioning systems. Body And Interior: Procedures for body panel removal/installation, interior trim, seats, and door mechanisms. Fuel System: Service and diagnostics for fuel delivery, injection, and emissions control systems. Exhaust System: Repair and replacement procedures for exhaust components and catalytic converters. Procedures Included Routine Maintenance: Detailed guides for oil changes, filter replacements, fluid checks, and lubrication. Troubleshooting Diagnostics: Comprehensive diagnostic flowcharts and symptom-based troubleshooting for various systems. Component Removal Installation: Step-by-step instructions for removing and installing virtually all vehicle components. Disassembly Assembly: Detailed breakdown and reassembly procedures for complex assemblies like engines and transmissions. Adjustments And Calibrations: Procedures for alignment, sensor calibration, and system adjustments. Wiring Diagrams: Integrated electrical wiring schematics for easy reference. Technical Depth Technical Depth: Comprehensive, bumper-to-bumper coverage suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, printable pages. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Requirement Software Requirement: Adobe Reader Compatibility Compatibility: Windows, Mac, and Linux OS ⚙️ Engine Specifications Primary Engine Primary Engine: 3.5L V6 SOHC (High Output) Engine Displacement V6 Engine Displacement: 3.5 Liters Engine Code V6 Engine Code: EGV (Typical for 3.5L) Horsepower V6 Horsepower: Approximately 250-255 hp Torque V6 Torque: Approximately 250-255 lb-ft Fuel System Fuel System: Multi-point fuel injection (MPI) Engine Block Material V6 Engine Block Material: Aluminum Cylinder Head Material V6 Cylinder Head Material: Aluminum Timing Drive V6 Timing Drive: Timing Belt (EGV engine) 🔧 Transmission Standard Transmission Standard Transmission: 4-speed Automatic Transaxle Optional Transmission Optional Transmission: N/A (Only automatic offered for 2004) Transmission Type Transmission Type: Automatic Transaxle Transmission Fluid Spec Transmission Fluid Spec: ATF+4 (Chrysler Automatic Transmission Fluid) Awd System Type AWD System Type: Active Full-Time All-Wheel Drive 📐 Dimensions Exterior Length Length: 201.4 inches Exterior Width Width: 77.5 inches Exterior Height Height: 67.4 inches Wheelbase Wheelbase: 119.2 inches Curb Weight Fwd Curb Weight FWD: Approx. 4,250 - 4,350 lbs Curb Weight Awd Curb Weight AWD: Approx. 4,350 - 4,450 lbs Interior Passenger Volume Passenger Volume: Approx. 140 cubic feet Cargo Volume Behind Third Row Cargo Volume Behind Third Row: Approx. 19.7 cubic feet Cargo Volume Behind Second Row Cargo Volume Behind Second Row: Approx. 64.4 cubic feet Cargo Volume Behind First Row Cargo Volume Behind First Row: Approx. 104.7 cubic feet 🛡️ Safety Features Ratings NHTSA Front Crash Test Driver: 5 Stars NHTSA Front Crash Test Passenger: 5 Stars NHTSA Side Impact Front Seat: 5 Stars NHTSA Side Impact Rear Seat: 4 Stars IIHS Moderate Overlap Frontal Offset: Good Active Features Active Features: Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Program (ESP) Passive Features Passive Features: Front airbags, front side-impact airbags, available roof-rail airbags, front and rear crumple zones, side-impact door beams. 💡 Technology Features Infotainment Infotainment Features: Available Uconnect (early versions), AM/FM/CD player, optional rear-seat entertainment system. Driver Assistance Driver Assistance Features: ParkView Rear Back-Up Camera (optional), Parking Assist (optional). Connectivity Connectivity Features: Early Bluetooth integration (with Uconnect), auxiliary audio input (later models). 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles or 6 months, depending on oil type and driving conditions (refer to manual for precise recommendations). Transmission Fluid Change Interval: Typically every 60,000-100,000 miles (refer to manual for specific intervals and conditions). Engine Coolant Change Interval: Every...
The Chrysler Pacifica (2004) was positioned as a premium, upscale minivan/crossover, aiming to blend the utility of a minivan with the driving dynamics and styling of an SUV.
Competitive Analysis
Competitive Analysis:
Competed against vehicles like the Toyota Sienna, Honda Odyssey, Ford Freestar, and Chevrolet Uplander, often differentiating itself with its distinctive styling and available all-wheel-drive system.
Key Features
Key Features:
Notable for its unique 'Stow 'n Go' seating (though early models may have different configurations), available all-wheel-drive, and a distinct, car-like ride for a larger vehicle.
📋 Manual Details
Coverage Areas
Coverage Areas:
Full vehicle service and repair
Page Count
Page Count:
3603
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Service:
Complete engine diagnostics, repair, disassembly, and assembly for all available powertrain options.
Transmission Service:
Detailed procedures for automatic transmission service, repair, and diagnostics.
Drivetrain Service:
Coverage of front-wheel drive (FWD) and all-wheel drive (AWD) systems, including differentials and driveshafts.
Suspension And Steering:
In-depth service for suspension components (struts, shocks, control arms, etc.) and steering system (rack and pinion, power steering).
Brake Systems:
Complete coverage of hydraulic brake systems, including ABS, rotor, pad, caliper, and line service.
Electrical Systems:
Extensive diagrams and troubleshooting for lighting, charging system, starting system, body electronics, and instrument cluster.
HVAC System:
Service and repair procedures for heating, ventilation, and air conditioning systems.
Body And Interior:
Procedures for body panel removal/installation, interior trim, seats, and door mechanisms.
Fuel System:
Service and diagnostics for fuel delivery, injection, and emissions control systems.
Exhaust System:
Repair and replacement procedures for exhaust components and catalytic converters.
Procedures Included
Routine Maintenance:
Detailed guides for oil changes, filter replacements, fluid checks, and lubrication.
Troubleshooting Diagnostics:
Comprehensive diagnostic flowcharts and symptom-based troubleshooting for various systems.
Component Removal Installation:
Step-by-step instructions for removing and installing virtually all vehicle components.
Disassembly Assembly:
Detailed breakdown and reassembly procedures for complex assemblies like engines and transmissions.
Adjustments And Calibrations:
Procedures for alignment, sensor calibration, and system adjustments.
Wiring Diagrams:
Integrated electrical wiring schematics for easy reference.
Technical Depth
Technical Depth:
Comprehensive, bumper-to-bumper coverage suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, printable pages.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirement
Software Requirement:
Adobe Reader
Compatibility
Compatibility:
Windows, Mac, and Linux OS
⚙️ Engine Specifications
Primary Engine
Primary Engine:
3.5L V6 SOHC (High Output)
Engine Displacement V6
Engine Displacement:
3.5 Liters
Engine Code V6
Engine Code:
EGV (Typical for 3.5L)
Horsepower V6
Horsepower:
Approximately 250-255 hp
Torque V6
Torque:
Approximately 250-255 lb-ft
Fuel System
Fuel System:
Multi-point fuel injection (MPI)
Engine Block Material V6
Engine Block Material:
Aluminum
Cylinder Head Material V6
Cylinder Head Material:
Aluminum
Timing Drive V6
Timing Drive:
Timing Belt (EGV engine)
🔧 Transmission
Standard Transmission
Standard Transmission:
4-speed Automatic Transaxle
Optional Transmission
Optional Transmission:
N/A (Only automatic offered for 2004)
Transmission Type
Transmission Type:
Automatic Transaxle
Transmission Fluid Spec
Transmission Fluid Spec:
ATF+4 (Chrysler Automatic Transmission Fluid)
Awd System Type
AWD System Type:
Active Full-Time All-Wheel Drive
📐 Dimensions
Exterior Length
Length:
201.4 inches
Exterior Width
Width:
77.5 inches
Exterior Height
Height:
67.4 inches
Wheelbase
Wheelbase:
119.2 inches
Curb Weight Fwd
Curb Weight FWD:
Approx. 4,250 - 4,350 lbs
Curb Weight Awd
Curb Weight AWD:
Approx. 4,350 - 4,450 lbs
Interior Passenger Volume
Passenger Volume:
Approx. 140 cubic feet
Cargo Volume Behind Third Row
Cargo Volume Behind Third Row:
Approx. 19.7 cubic feet
Cargo Volume Behind Second Row
Cargo Volume Behind Second Row:
Approx. 64.4 cubic feet
Cargo Volume Behind First Row
Cargo Volume Behind First Row:
Approx. 104.7 cubic feet
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Driver:
5 Stars
NHTSA Front Crash Test Passenger:
5 Stars
NHTSA Side Impact Front Seat:
5 Stars
NHTSA Side Impact Rear Seat:
4 Stars
IIHS Moderate Overlap Frontal Offset:
Good
Active Features
Active Features:
Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Program (ESP)
Passive Features
Passive Features:
Front airbags, front side-impact airbags, available roof-rail airbags, front and rear crumple zones, side-impact door beams.
💡 Technology Features
Infotainment
Infotainment Features:
Available Uconnect (early versions), AM/FM/CD player, optional rear-seat entertainment system.
Driver Assistance
Driver Assistance Features:
ParkView Rear Back-Up Camera (optional), Parking Assist (optional).
Connectivity
Connectivity Features:
Early Bluetooth integration (with Uconnect), auxiliary audio input (later models).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6 months, depending on oil type and driving conditions (refer to manual for precise recommendations).
Transmission Fluid Change Interval:
Typically every 60,000-100,000 miles (refer to manual for specific intervals and conditions).
Engine Coolant Change Interval:
Every 30,000-100,000 miles or 2-5 years, depending on coolant type (OAT/HOAT).
Timing Belt Replacement Interval:
Crucial for the 3.5L V6 EGV engine; typically every 90,000-105,000 miles or 7 years. Failure to replace can lead to catastrophic engine damage.
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 (Check manual for specific API classification, e.g., API SN or higher for synthetic)
Engine Coolant Spec:
Chrysler HOAT (Hybrid Organic Acid Technology) or OAT (Organic Acid Technology) antifreeze/coolant, often Mopar part number 05103522AA (or equivalent).
Brake Fluid Spec:
DOT 3 or DOT 4 (check manual for specific requirement)
Power Steering Fluid Spec:
Chrysler MS-9602 specification or equivalent (often ATF+4 or a specific power steering fluid).
Known Issues
Known Issues:
Common issues can include: failing airbag clock springs, problematic power sliding doors, occasional transmission issues (shifting delays or harshness), suspension component wear (ball joints, tie rods), HVAC system failures (blower motor, blend door actuators), and potential timing belt issues if not replaced on schedule.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Chrysler has a long history in the minivan segment, beginning with the original Dodge Caravan and Plymouth Voyager in the mid-1980s. The Pacifica was an attempt to evolve the family vehicle concept.
Model Evolution
Model Evolution:
The 2004 model year marked the introduction of the Chrysler Pacifica. It was designed as a 'Sport Utility Vehicle' or 'Crossover' to appeal to a broader market than traditional minivans, featuring a unibody construction and a car-like ride. It later evolved into a more traditional minivan form in subsequent generations.
Production
Production Years:
2004-2008 (First Generation)
Production Location
Production Location:
Windsor Assembly Plant, Windsor, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Recognitions:
The 2004 Chrysler Pacifica received positive initial reviews for its styling and comfortable ride, aiming to carve out a niche in the family vehicle market. While specific awards might be limited, it represented a significant styling departure for Chrysler's minivan offerings.
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