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2003 Chrysler Sebring Service and Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Sebring Year: 2003 Codes Platform: Chrysler JS platform 👋 Introduction Market Position Segment: Mid-size car (Coupe, Sedan) and Compact Convertible Competitive Analysis Key Competitors: Ford Focus, Chevrolet Cavalier, Toyota Corolla, Honda Civic, Hyundai Elantra, Mitsubishi Eclipse (Coupe), Ford Mustang Convertible, Chevrolet Camaro Convertible (Convertible) Key Features Vehicle Appeal: Stylish design, comfortable ride, available in multiple body styles, value proposition Manual Value Proposition Manual Benefit: Empowers owners and independent technicians with dealership-level diagnostic and repair information, ensuring accurate and efficient servicing. Data Integrity: Vehicle-specific data, not generic DIY advice, ensuring correctness for the 2003 Sebring. 📋 Manual Details Coverage Areas Models Covered: All 2003 Sebring models (Coupe, Sedan, Convertible) Repair Scope: A-Z, all repairs Page Count Estimated Pages: Over 2000 Manual Type Type: Factory Service Manual Intended User: Dealership Technicians Language Language: English Format Format: Printed Manual (Typical for this era) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine performance, fuel system, exhaust system, cooling system, lubrication system, ignition system, emissions control Transmission: Automatic transmission service, troubleshooting, repair, fluid specifications Drivetrain: Front-wheel drive (FWD) axle shafts, seals, mounts Suspension: Front suspension, rear suspension, steering system, wheel alignment Brakes: Brake system hydraulics, disc brakes, drum brakes (if applicable), ABS system, parking brake Electrical: Battery, starting system, charging system, lighting, instrumentation, body controls, power accessories, wiring diagrams, diagnostic procedures HVAC: Heating, ventilation, and air conditioning system (HVAC) diagnosis and repair Body: Body and frame repair, interior trim, exterior trim, doors, windows, convertible top mechanisms (for convertible models) Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups Troubleshooting: Diagnostic charts, symptom-based troubleshooting for all major systems Repair: Component removal, installation, overhaul, and adjustment procedures Diagnostics: OBD-II diagnostic trouble codes (DTCs), diagnostic procedures for electronic systems, scan tool usage Engine Rebuild: Complete engine overhaul procedures, including cylinder head removal/installation, piston and connecting rod service, crankshaft service, and timing component replacement. Transmission Overhaul: Detailed steps for disassembling, inspecting, repairing, and reassembling the automatic and manual transaxles, including torque specifications for internal components. Electrical Diagnostics: Comprehensive wiring diagrams, fuse and relay locations, diagnostic flowcharts for the instrument cluster, power windows, power locks, lighting systems, and powertrain control modules. Chassis Alignment: Wheel alignment specifications and procedures for front and rear suspension. Body Repair: Procedures for body panel replacement, collision repair guidelines, and interior trim component removal/installation. Convertible Top Service: Specific instructions for the diagnosis, repair, and maintenance of the power-operated convertible top system, including hydraulic components and switches (for convertible models). Technical Depth Depth: Complete diagnostic and repair procedures for all vehicle systems, including engine rebuilds, transmission overhauls, and complex electrical diagnostics. Detail Level: Detailed specifications, torque values, clearances, diagnostic flowcharts, and step-by-step instructions. 📊 Manual Specifications File Format File Type: Print (typically perfect bound or saddle-stitched) Print Quality Print Quality: High-quality paper and printing, designed for durability in a workshop environment. Binding Type Binding: Perfect bound (common for comprehensive service manuals) Paper Type Paper Quality: Durable, semi-gloss paper to withstand frequent use and prevent tearing. Manual Completeness Completeness: Factory authorized and comprehensive, covering all aspects of vehicle maintenance, diagnostics, and repair. ⚙️ Engine Specifications Primary Engine Engine 1 Type: 2.7L V6 DOHC MPI Engine 1 Displacement: 2736 cc (167 cubic inches) Engine 1 Bore X Stroke: 86.0 mm x 80.0 mm Engine 1 Compression Ratio: 9.7:1 Engine 1 Horsepower: 200 hp @ 6000 rpm Engine 1 Torque: 192 lb-ft @ 4500 rpm Engine 1 Fuel System: Multi-Point Fuel Injection (MPI) Engine 1 Fuel Type: Unleaded Regular (87 Octane) Engine 1 Engine Code: ECL Optional Engine Engine 2 Type: 2.4L 4-Cylinder DOHC MPI (Primarily for Sedan and Coupe) Engine 2 Displacement: 2378 cc (145 cubic inches) Engine 2 Horsepower: 150 hp @ 5900 rpm Engine 2 Torque: 160 lb-ft @ 4500 rpm Engine 2 Fuel System: Multi-Point Fuel Injection (MPI) Engine 2 Engine Code: ED7 Performance Performance Notes: Performance figures are manufacturer estimates and can vary based on model, transmission, and testing conditions. 🔧 Transmission Standard Transmission 1 Type: 4-Speed Automatic Transaxle (42LE for 2.7L V6, F4AEL for 2.4L 4-Cyl) Optional Transmission 2 Type: 5-Speed Manual Transaxle (Available on some 4-cylinder Coupe models) Features Transmission Features: Electronically controlled for smooth shifting and fuel efficiency. 📐 Dimensions Exterior Length: Sedan/Coupe: ~193.7 inches; Convertible: ~191.4 inches Width: ~70.9 inches Height: Sedan: ~57.7 inches; Coupe/Convertible: ~54.9 inches Wheelbase: 106.0 inches Wheel Base: 106.0 inches Track Width Front: 60.4 inches Track Width Rear: 60.3 inches Weights Curb Weight: Approximately 3200-3500 lbs (depending on model and engine) Gross Vehicle Weight Rating: Typically around 4300-4500 lbs Towing Capacity: Not officially recommended for towing by Chrysler. 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Good NHTSA Front Impact Passenger: Good NHTSA Side Impact Front Seat: Acceptable (Convertible models varied) IIHS Front Offset Crash Rating: Acceptable/Good (Varies by year and specific test results) Active Features ABS: Standard...
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2003 Chrysler Sebring Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Sebring
Year:
2003
Codes
Platform:
Chrysler JS platform
👋 Introduction
Market Position
Segment:
Mid-size car (Coupe, Sedan) and Compact Convertible
Competitive Analysis
Key Competitors:
Ford Focus, Chevrolet Cavalier, Toyota Corolla, Honda Civic, Hyundai Elantra, Mitsubishi Eclipse (Coupe), Ford Mustang Convertible, Chevrolet Camaro Convertible (Convertible)
Key Features
Vehicle Appeal:
Stylish design, comfortable ride, available in multiple body styles, value proposition
Manual Value Proposition
Manual Benefit:
Empowers owners and independent technicians with dealership-level diagnostic and repair information, ensuring accurate and efficient servicing.
Data Integrity:
Vehicle-specific data, not generic DIY advice, ensuring correctness for the 2003 Sebring.
📋 Manual Details
Coverage Areas
Models Covered:
All 2003 Sebring models (Coupe, Sedan, Convertible)
Repair Scope:
A-Z, all repairs
Page Count
Estimated Pages:
Over 2000
Manual Type
Type:
Factory Service Manual
Intended User:
Dealership Technicians
Language
Language:
English
Format
Format:
Printed Manual (Typical for this era)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine performance, fuel system, exhaust system, cooling system, lubrication system, ignition system, emissions control
Transmission:
Automatic transmission service, troubleshooting, repair, fluid specifications
Drivetrain:
Front-wheel drive (FWD) axle shafts, seals, mounts
Suspension:
Front suspension, rear suspension, steering system, wheel alignment
Brakes:
Brake system hydraulics, disc brakes, drum brakes (if applicable), ABS system, parking brake
Electrical:
Battery, starting system, charging system, lighting, instrumentation, body controls, power accessories, wiring diagrams, diagnostic procedures
HVAC:
Heating, ventilation, and air conditioning system (HVAC) diagnosis and repair
Body:
Body and frame repair, interior trim, exterior trim, doors, windows, convertible top mechanisms (for convertible models)
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, tune-ups
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting for all major systems
Repair:
Component removal, installation, overhaul, and adjustment procedures
Diagnostics:
OBD-II diagnostic trouble codes (DTCs), diagnostic procedures for electronic systems, scan tool usage
Engine Rebuild:
Complete engine overhaul procedures, including cylinder head removal/installation, piston and connecting rod service, crankshaft service, and timing component replacement.
Transmission Overhaul:
Detailed steps for disassembling, inspecting, repairing, and reassembling the automatic and manual transaxles, including torque specifications for internal components.
Electrical Diagnostics:
Comprehensive wiring diagrams, fuse and relay locations, diagnostic flowcharts for the instrument cluster, power windows, power locks, lighting systems, and powertrain control modules.
Chassis Alignment:
Wheel alignment specifications and procedures for front and rear suspension.
Body Repair:
Procedures for body panel replacement, collision repair guidelines, and interior trim component removal/installation.
Convertible Top Service:
Specific instructions for the diagnosis, repair, and maintenance of the power-operated convertible top system, including hydraulic components and switches (for convertible models).
Technical Depth
Depth:
Complete diagnostic and repair procedures for all vehicle systems, including engine rebuilds, transmission overhauls, and complex electrical diagnostics.
Detail Level:
Detailed specifications, torque values, clearances, diagnostic flowcharts, and step-by-step instructions.
📊 Manual Specifications
File Format
File Type:
Print (typically perfect bound or saddle-stitched)
Print Quality
Print Quality:
High-quality paper and printing, designed for durability in a workshop environment.
Binding Type
Binding:
Perfect bound (common for comprehensive service manuals)
Paper Type
Paper Quality:
Durable, semi-gloss paper to withstand frequent use and prevent tearing.
Manual Completeness
Completeness:
Factory authorized and comprehensive, covering all aspects of vehicle maintenance, diagnostics, and repair.
⚙️ Engine Specifications
Primary Engine
Engine 1 Type:
2.7L V6 DOHC MPI
Engine 1 Displacement:
2736 cc (167 cubic inches)
Engine 1 Bore X Stroke:
86.0 mm x 80.0 mm
Engine 1 Compression Ratio:
9.7:1
Engine 1 Horsepower:
200 hp @ 6000 rpm
Engine 1 Torque:
192 lb-ft @ 4500 rpm
Engine 1 Fuel System:
Multi-Point Fuel Injection (MPI)
Engine 1 Fuel Type:
Unleaded Regular (87 Octane)
Engine 1 Engine Code:
ECL
Optional Engine
Engine 2 Type:
2.4L 4-Cylinder DOHC MPI (Primarily for Sedan and Coupe)
Engine 2 Displacement:
2378 cc (145 cubic inches)
Engine 2 Horsepower:
150 hp @ 5900 rpm
Engine 2 Torque:
160 lb-ft @ 4500 rpm
Engine 2 Fuel System:
Multi-Point Fuel Injection (MPI)
Engine 2 Engine Code:
ED7
Performance
Performance Notes:
Performance figures are manufacturer estimates and can vary based on model, transmission, and testing conditions.
🔧 Transmission
Standard
Transmission 1 Type:
4-Speed Automatic Transaxle (42LE for 2.7L V6, F4AEL for 2.4L 4-Cyl)
Optional
Transmission 2 Type:
5-Speed Manual Transaxle (Available on some 4-cylinder Coupe models)
Features
Transmission Features:
Electronically controlled for smooth shifting and fuel efficiency.
📐 Dimensions
Exterior
Length:
Sedan/Coupe: ~193.7 inches; Convertible: ~191.4 inches
Width:
~70.9 inches
Height:
Sedan: ~57.7 inches; Coupe/Convertible: ~54.9 inches
Wheelbase:
106.0 inches
Wheel Base:
106.0 inches
Track Width Front:
60.4 inches
Track Width Rear:
60.3 inches
Weights
Curb Weight:
Approximately 3200-3500 lbs (depending on model and engine)
Gross Vehicle Weight Rating:
Typically around 4300-4500 lbs
Towing Capacity:
Not officially recommended for towing by Chrysler.
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good
NHTSA Front Impact Passenger:
Good
NHTSA Side Impact Front Seat:
Acceptable (Convertible models varied)
IIHS Front Offset Crash Rating:
Acceptable/Good (Varies by year and specific test results)
Active Features
ABS:
Standard on most trims (Anti-lock Braking System)
Traction Control:
Optional on some models
Passive Features
Airbags Front:
Driver and front passenger airbags standard
Airbags Side:
Optional side-impact airbags available on some trims
Seatbelts:
3-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player, optional Infinity premium audio system, cassette player (early models/trims).
Navigation:
Not available from the factory for the 2003 model year.
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Connectivity Features:
Limited connectivity for the era, primarily focused on the audio system. No Bluetooth or USB ports.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (or refer to owner's manual for specific driving conditions).
Engine Air Filter:
Replace every 30,000 miles or as needed based on inspection.
Cabin Air Filter:
Replace every 15,000-30,000 miles or as needed.
Spark Plugs:
2.4L: Iridium - 100,000 miles; 2.7L: Platinum - 100,000 miles.
Coolant Flush:
Every 60,000 miles or 5 years.
Transmission Fluid Change:
Inspect every 30,000 miles; change every 60,000-100,000 miles depending on usage and fluid condition. Refer to manual for specific fluid type and procedure.
Fluid Specifications
Engine Oil:
SAE 5W-30 (API Certified) for 2.7L V6; SAE 5W-30 or 10W-30 for 2.4L 4-Cyl. Consult manual for exact specifications and capacity.
Transmission Fluid:
Chrysler ATF+4 (MS-9602) for 42LE; ATF SP-III or equivalent for F4AEL. Consult manual for exact specifications and capacity.
Coolant:
Mopar OAT (Orange) Antifreeze/Coolant (or equivalent meeting MS-9769 specification). Typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3
Known Issues
Common Problems:
Oil leaks from valve cover gaskets and intake manifold gaskets (2.7L V6), power steering leaks, AC system issues (compressor, condenser), window regulator failures, occasional ignition coil issues, rust on body panels, particularly around wheel wells and rocker panels.
Maintenance Tips:
Regularly check for oil and coolant leaks. Inspect serpentine belt and tensioner. Pay attention to unusual noises from suspension or powertrain. Keep convertible top mechanism clean and lubricated.
📚 Vehicle History
Brand Heritage
Brand Origin:
Chrysler is an American automotive brand with a long history dating back to 1925, known for its innovation and premium offerings.
Model Evolution
Model Lineage:
The Sebring nameplate has been used by Chrysler on various models, including earlier sedans and coupes. The 2001-2006 generation (which includes the 2003 model year) was a significant redesign and expansion of the Sebring lineup, built on the Chrysler JS platform.
Production
Manufacturing Location:
Sterling Heights, Michigan, USA
Production Years:
2001-2006 (for this generation)
🏆 Awards & Recognition
Recognitions
Automotive Awards:
While specific awards for the 2003 model year are not prominently documented, the Sebring was generally considered a competitive offering in its segment for styling and value.
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