Chrysler Sebring 2001-2006 Workshop Service Manual Repair
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The Chrysler Sebring, manufactured for the model years 2001 through 2006, represents the third generation of this distinctive American automobile. Available in both coupe and convertible body styles, the Sebring offered a range of powertrain options, including the 2.4L I4 (EDZ) and the 2.7L V6 (EER) engines, known for their balanced performance and multi-point fuel injection systems. This generation of the Sebring was produced in Sterling Heights, Michigan, and was designed to provide comfortable and stylish transportation, competing in the mid-size segment with features like standard ABS and dual front airbags. This comprehensive workshop service manual provides detailed repair, maintenance, and diagnostic information for the Chrysler Sebring (2001-2006) Coupe and Convertible models. Spanning over 1500 pages, it covers all major systems including powertrain, drivetrain, chassis, and electrical components, as well as body and interior repairs. The manual includes step-by-step procedures for maintenance, component overhaul, troubleshooting guides, and detailed electrical wiring diagrams, making it an essential resource for professional technicians and advanced DIY mechanics seeking to ensure the optimal performance and longevity of their vehicle. 🏷️ Basic Information Identification Make: Chrysler Model: Sebring Generations Covered: Third Generation (JR41) Model Years Covered: 2001, 2002, 2003, 2004, 2005, 2006 👋 Introduction Market Position Target Audience: Professional automotive technicians, dealership service departments, and experienced DIY mechanics. Competitive Analysis Advantage Over Alternatives: Provides the same level of detail as dealership manuals, offering significant cost savings compared to professional labor. Instant download eliminates shipping delays. Key Features Accuracy Completeness: Written by manufacturers, offering the most accurate and complete information available, including original wiring diagrams and bulletins. Usability: Easy to follow instructions, organized logically for efficient repair and maintenance tasks. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive repair, maintenance, diagnostics, and service information for the Chrysler Sebring (2001-2006). Body Styles Covered: Coupe, Convertible Page Count Estimated Page Count: Over 1500 pages (typical for comprehensive factory service manuals). Manual Type Type: Workshop Service Manual / Repair Manual / Factory Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system, engine performance and diagnostics, emissions control. Drivetrain: Automatic transmission (40TE/41TE), manual transmission (if applicable to specific trims), transaxle, drivetrain components (axles, CV joints), differentials. Chassis: Suspension (front and rear), steering system, braking system (ABS included), wheels and tires. Electrical: Battery, charging system, starting system, lighting system, instrument cluster, power windows, power locks, mirrors, wipers, horn, audio system, HVAC controls, body control module (BCM). Body And Interior: Body panels, doors, hood, trunk lid, bumpers, interior trim, seats, airbags, seat belts, convertible top system (if applicable). HVAC: Air conditioning, heating, ventilation, climate control system operation and repair. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections. Repair Overhaul: Step-by-step instructions for component removal, installation, repair, and overhaul (e.g., engine rebuild, transmission overhaul, brake caliper replacement). Diagnostics Troubleshooting: Diagnostic charts, symptom-based troubleshooting guides, identification of common faults, and diagnostic procedures for electrical and mechanical systems. Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle systems, including component locations and circuit descriptions. Technical Depth Depth: Designed for professional technicians, providing in-depth technical data, specifications, and procedures. Also sufficient for advanced DIY mechanics. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full printable. Users can print specific sections as needed. Zoom Capabilities: Yes, allows for zooming in and out of diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinRAR (for extraction if compressed) Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Options: 2.7L V6 (EER), 2.4L I4 (EDZ), 3.0L V6 (EDT) - Note: Specific engine availability may vary by trim and market. Performance 2.7L V6 (Eer) Approximate Power: 150-156 hp @ 5000-5200 rpm, 170-175 lb-ft torque @ 4000 rpm 2.4L I4 (Edz) Approximate Power: 140-150 hp @ 5200-5800 rpm, 155-160 lb-ft torque @ 4000 rpm Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Engine Management ECU Type: Chrysler's proprietary Powertrain Control Module (PCM) systems, often with OBD-II diagnostics. 🔧 Transmission Standard Transmission Type: 4-speed automatic transaxle (40TE/41TE) Optional Optional Transmission: 5-speed manual transmission (Getrag NM23 - availability varies by engine and trim) Features Automatic Features: Electronic controls, adaptive shifting logic. Fluid Specifications Automatic Transmission Fluid: ATF+4 (Chrysler Material Standard MS-9602) 📐 Dimensions Exterior Coupe Wheelbase: Approx. 105.5 inches (2679 mm) Convertible Wheelbase: Approx. 105.5 inches (2679 mm) Coupe Length: Approx. 193.7 inches (4920 mm) Convertible Length: Approx. 193.7 inches (4920 mm) Weights Curb Weight Range: Approx. 3200-3600 lbs (1451-1633 kg), depending on body style and engine. 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 4/5 Stars (2001-2004 models) NHTSA Frontal Impact Passenger: 4/5 Stars (2001-2004 models) IIHS Moderate Overlap Frontal: Acceptable (2001-2006 models) Active Features ABS: Standard...
The Chrysler Sebring, manufactured for the model years 2001 through 2006, represents the third generation of this distinctive American automobile. Available in both coupe and convertible body styles, the Sebring offered a range of powertrain options, including the 2.4L I4 (EDZ) and the 2.7L V6 (EER) engines, known for their balanced performance and multi-point fuel injection systems. This generation of the Sebring was produced in Sterling Heights, Michigan, and was designed to provide comfortable and stylish transportation, competing in the mid-size segment with features like standard ABS and dual front airbags.
This comprehensive workshop service manual provides detailed repair, maintenance, and diagnostic information for the Chrysler Sebring (2001-2006) Coupe and Convertible models. Spanning over 1500 pages, it covers all major systems including powertrain, drivetrain, chassis, and electrical components, as well as body and interior repairs. The manual includes step-by-step procedures for maintenance, component overhaul, troubleshooting guides, and detailed electrical wiring diagrams, making it an essential resource for professional technicians and advanced DIY mechanics seeking to ensure the optimal performance and longevity of their vehicle.
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Sebring
Generations Covered:
Third Generation (JR41)
Model Years Covered:
2001, 2002, 2003, 2004, 2005, 2006
👋 Introduction
Market Position
Target Audience:
Professional automotive technicians, dealership service departments, and experienced DIY mechanics.
Competitive Analysis
Advantage Over Alternatives:
Provides the same level of detail as dealership manuals, offering significant cost savings compared to professional labor. Instant download eliminates shipping delays.
Key Features
Accuracy Completeness:
Written by manufacturers, offering the most accurate and complete information available, including original wiring diagrams and bulletins.
Usability:
Easy to follow instructions, organized logically for efficient repair and maintenance tasks.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive repair, maintenance, diagnostics, and service information for the Chrysler Sebring (2001-2006).
Body Styles Covered:
Coupe, Convertible
Page Count
Estimated Page Count:
Over 1500 pages (typical for comprehensive factory service manuals).
Manual Type
Type:
Workshop Service Manual / Repair Manual / Factory Service Manual
Step-by-step instructions for component removal, installation, repair, and overhaul (e.g., engine rebuild, transmission overhaul, brake caliper replacement).
Diagnostics Troubleshooting:
Diagnostic charts, symptom-based troubleshooting guides, identification of common faults, and diagnostic procedures for electrical and mechanical systems.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems, including component locations and circuit descriptions.
Technical Depth
Depth:
Designed for professional technicians, providing in-depth technical data, specifications, and procedures. Also sufficient for advanced DIY mechanics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full printable. Users can print specific sections as needed.
Zoom Capabilities:
Yes, allows for zooming in and out of diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinRAR (for extraction if compressed)
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.7L V6 (EER), 2.4L I4 (EDZ), 3.0L V6 (EDT) - Note: Specific engine availability may vary by trim and market.
Chrysler's proprietary Powertrain Control Module (PCM) systems, often with OBD-II diagnostics.
🔧 Transmission
Standard
Transmission Type:
4-speed automatic transaxle (40TE/41TE)
Optional
Optional Transmission:
5-speed manual transmission (Getrag NM23 - availability varies by engine and trim)
Features
Automatic Features:
Electronic controls, adaptive shifting logic.
Fluid Specifications
Automatic Transmission Fluid:
ATF+4 (Chrysler Material Standard MS-9602)
📐 Dimensions
Exterior
Coupe Wheelbase:
Approx. 105.5 inches (2679 mm)
Convertible Wheelbase:
Approx. 105.5 inches (2679 mm)
Coupe Length:
Approx. 193.7 inches (4920 mm)
Convertible Length:
Approx. 193.7 inches (4920 mm)
Weights
Curb Weight Range:
Approx. 3200-3600 lbs (1451-1633 kg), depending on body style and engine.
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
4/5 Stars (2001-2004 models)
NHTSA Frontal Impact Passenger:
4/5 Stars (2001-2004 models)
IIHS Moderate Overlap Frontal:
Acceptable (2001-2006 models)
Active Features
ABS:
Standard on most trims, Antilock Braking System.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side curtain airbags and side airbags available on some later models/trims.
Seatbelts:
Front pretensioner seatbelts, rear 3-point seatbelts.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, optional premium audio systems with amplifiers and subwoofers available on higher trims. Cassette player also common.
Navigation:
Optional factory navigation systems available on some higher trims, typically with a dashboard-mounted screen.
Driver Assistance
Cruise Control:
Standard feature on most models.
Tire Pressure Monitoring:
Optional or standard on some later models/trims.
Connectivity
Auxiliary Input:
Rarely available from factory; aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first, using synthetic blend oil.
Air Filter Replacement:
Every 30,000 miles or as needed based on driving conditions.
Spark Plug Replacement:
2.4L I4: 100,000 miles; 2.7L V6: 100,000 miles (use of original equipment or equivalent recommended).
Fluid Specifications
Engine Oil Specification:
SAE 5W-30, API certified, meeting Chrysler Material Standard MS-6395.
Coolant Specification:
50/50 mixture of Mopar OAT (Organic Additive Technology) Antifreeze/Coolant (MS-9769) and deionized water.
Brake Fluid Specification:
DOT 3
Power Steering Fluid:
Mopar Power Steering Fluid (MS-5901) or equivalent.
Known Issues
Engine Issues:
Oil leaks from valve cover gaskets, timing chain tensioner issues on 2.7L V6 (can lead to chain rattle or jump), potential head gasket issues on some 2.7L V6s.
Transmission Issues:
Harsh shifting, slipping, or failure to engage can occur, often related to solenoid issues or internal wear in the 40TE/41TE automatic.
Suspension Steering:
Premature wear of front suspension components (ball joints, control arm bushings), power steering pump noise or leaks.
Electrical Issues:
Window regulator failures, interior lighting issues, power lock actuator problems, BCM (Body Control Module) failures.
Convertible Top Issues:
Hydraulic leaks or pump failures in the convertible top system, fabric wear or damage.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler, a long-standing American automotive manufacturer known for a range of vehicles from sedans to minivans.
Model Evolution
Sebring Lineage:
The Sebring nameplate has been used for several Chrysler models, including a coupe, convertible, and later a sedan (which replaced the Cirrus and Stratus). This generation marked a significant design and platform update, sharing its platform with the Dodge Stratus and Mitsubishi Eclipse.
Production
Manufacturing Location:
Sterling Heights, Michigan, USA
Production Period:
2001-2006
🏆 Awards & Recognition
Recognitions
Segment Acknowledgement:
The Sebring was generally positioned as a mid-size coupe/convertible, competing with models like the Toyota Camry Solara, Ford Mustang (convertible), and Chevrolet Monte Carlo.
Ratings
Consumer Reports Reliability:
Reliability ratings varied during this generation, with some models showing average or below-average scores, particularly concerning powertrain and electrical systems.
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