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Chrysler Town Country 2003 Factory Service Repair Manual

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Basic Information Identification Make: Chrysler Model: Town & Country Year: 2003 Body Style: Minivan Codes Platform: NS (Second Generation) Introduction Market Position Vehicle Class: Full-size Minivan Target Audience: Families, active lifestyle consumers seeking flexible cargo and passenger space Competitive Analysis Key Competitors: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture/Venture LS/Montana Key Features Design: Distinctive Chrysler styling, Stow 'n Go seating (introduced later generations, but the 2003 model emphasized spaciousness and practicality) Powertrain: V6 engine options offering a balance of power and efficiency for its class Interior Flexibility: Versatile seating configurations, ample cargo volume Safety: Emphasis on occupant protection with available safety features Manual Details Coverage Areas General Coverage: Complete factory service and repair information Diagnostic Coverage: Troubleshooting, diagnostics, and repair procedures for all major systems Maintenance Coverage: Scheduled maintenance, fluid specifications, and routine service procedures Mechanical Coverage: Engine, transmission, drivetrain, suspension, steering, brakes Electrical Coverage: Wiring diagrams, component testing, lighting, power accessories, HVAC electronics Body Coverage: Body panels, doors, interior trim, exterior trim, structural components Page Count Estimated Pages: Hundreds of pages (as per product description) Manual Type Type: Factory Service Manual (FSM) Language Language: English Format File Format: PDF Download Manual Coverage Systems Covered Powertrain: Engine mechanical, cooling system, fuel system, ignition system, exhaust system, engine management (PCM), automatic transmission Chassis: Suspension (front and rear), steering system, brake system (front and rear, ABS), wheels and tires Electrical: Power distribution, grounding, starter and charging system, lighting (exterior and interior), instrumentation, body control modules (BCM), power windows, locks, mirrors, seats, HVAC controls, audio system, entertainment systems Body And Trim: Body structure, exterior panels, doors, liftgate, sliding doors, interior trim, seating systems, safety restraints (airbags, seatbelts) Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake pad and rotor replacement, tire rotation Troubleshooting: Diagnostic charts, symptom-based troubleshooting, common problem diagnosis Repair: Component removal and installation, system overhauls, calibration procedures, component testing and replacement Rebuilding: Engine assembly, transmission overhaul, suspension component rebuilds Wiring: Detailed wiring diagrams for all vehicle circuits, component location diagrams for electrical parts Technical Depth Depth: Comprehensive, covering everything from basic maintenance to in-depth diagnostics and complete component rebuilds Diagnostic Tools: Information on using factory scan tools (e.g., DRB III) for diagnostics and module programming Specifications: Torque specifications, clearances, tolerances, fluid capacities, and electrical values Manual Specifications File Format Quality: High-resolution, clear text and diagrams for easy reading and printing Searchability: Likely searchable text within the PDF for quick access to information Print Quality Printability: Printable in its entirety or specific sections Binding Type Binding Type: N/A (PDF Download) Paper Type Paper Type: N/A (PDF Download) Engine Specifications Primary Engine Engine Code: EGW (3.3L V6) Displacement: 3.3 Liters (201 cubic inches) Configuration: Overhead Valve (OHV) V6 Horsepower: 180 HP @ 5000 RPM Torque: 205 lb-ft @ 3200 RPM Performance Fuel Type: Unleaded Gasoline Fuel System Induction: Electronic Multi-Port Fuel Injection (MPI) Engine Code Secondary Engine Code: U (3.8L V6) Secondary Engine Displacement: 3.8 Liters (230 cubic inches) Configuration: Overhead Valve (OHV) V6 Horsepower: 200 HP @ 5200 RPM Torque: 235 lb-ft @ 3200 RPM Timing System Belt Or Chain: Timing Chain Transmission Standard Type: 4-Speed Automatic Transmission Model: 41TE (for 3.3L and 3.8L engines) Optional Optional Drivetrain: All-Wheel Drive (AWD) - available on some models/trims Features Transmission Fluid Spec: ATF+4 (MS-9602) Torque Converter Lockup: Yes Dimensions Exterior Length: Approx. 195.7 inches Width: Approx. 78.7 inches Height: Approx. 68.7 inches Wheelbase: Approx. 124.2 inches Cargo Cargo Volume Behind 3Rd Row: Approx. 21.4 cubic feet Cargo Volume Behind 2Nd Row: Approx. 75.1 cubic feet Cargo Volume Behind 1St Row: Approx. 144.2 cubic feet Weights Curb Weight: Approx. 4300 - 4500 lbs (depending on configuration) Gross Vehicle Weight Rating: Approx. 5800 - 6000 lbs Wheels Tires Standard Tire Size: P215/70R15 or P225/65R16 (depending on trim) Wheel Bolt Pattern: 5 x 114.3 mm (5 x 4.5 inches) Safety Features Ratings NHTSA Frontal Driver: 5-star (for 2003 model year, generally) NHTSA Frontal Passenger: 5-star (for 2003 model year, generally) NHTSA Side Driver: 4-star (for 2003 model year, generally) NHTSA Side Rear Passenger: 4-star (for 2003 model year, generally) Rollover Rating: 4-star (for 2003 model year, generally) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) Passive Features Airbags: Front driver and passenger airbags, optional side airbags Seatbelts: 3-point seatbelts in all seating positions, pretensioners for front seats Child Anchors: LATCH (Lower Anchors and Tethers for Children) system Technology Features Infotainment Audio System: AM/FM stereo with CD player, optional premium audio systems, rear seat entertainment options available on higher trims. Navigation: Optional factory navigation system (RER series) Driver Assistance Cruise Control: Standard cruise control Parking Sensors: Optional rear park assist sensors Connectivity Remote Keyless Entry: Standard or optional remote keyless entry system Power Features: Power windows, power door locks, power...
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Chrysler Town Country 2003 Factory Service Repair Manual
Basic Information
Identification
Make: Chrysler
Model: Town & Country
Year: 2003
Body Style: Minivan
Codes
Platform: NS (Second Generation)
Introduction
Market Position
Vehicle Class: Full-size Minivan
Target Audience: Families, active lifestyle consumers seeking flexible cargo and passenger space
Competitive Analysis
Key Competitors: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture/Venture LS/Montana
Key Features
Design: Distinctive Chrysler styling, Stow 'n Go seating (introduced later generations, but the 2003 model emphasized spaciousness and practicality)
Powertrain: V6 engine options offering a balance of power and efficiency for its class
Interior Flexibility: Versatile seating configurations, ample cargo volume
Safety: Emphasis on occupant protection with available safety features
Manual Details
Coverage Areas
General Coverage: Complete factory service and repair information
Diagnostic Coverage: Troubleshooting, diagnostics, and repair procedures for all major systems
Maintenance Coverage: Scheduled maintenance, fluid specifications, and routine service procedures
Mechanical Coverage: Engine, transmission, drivetrain, suspension, steering, brakes
Electrical Coverage: Wiring diagrams, component testing, lighting, power accessories, HVAC electronics
Body Coverage: Body panels, doors, interior trim, exterior trim, structural components
Page Count
Estimated Pages: Hundreds of pages (as per product description)
Manual Type
Type: Factory Service Manual (FSM)
Language
Language: English
Format
File Format: PDF Download
Manual Coverage
Systems Covered
Powertrain: Engine mechanical, cooling system, fuel system, ignition system, exhaust system, engine management (PCM), automatic transmission
Chassis: Suspension (front and rear), steering system, brake system (front and rear, ABS), wheels and tires
Electrical: Power distribution, grounding, starter and charging system, lighting (exterior and interior), instrumentation, body control modules (BCM), power windows, locks, mirrors, seats, HVAC controls, audio system, entertainment systems
Body And Trim: Body structure, exterior panels, doors, liftgate, sliding doors, interior trim, seating systems, safety restraints (airbags, seatbelts)
Procedures Included
Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake pad and rotor replacement, tire rotation
Troubleshooting: Diagnostic charts, symptom-based troubleshooting, common problem diagnosis
Repair: Component removal and installation, system overhauls, calibration procedures, component testing and replacement
Rebuilding: Engine assembly, transmission overhaul, suspension component rebuilds
Wiring: Detailed wiring diagrams for all vehicle circuits, component location diagrams for electrical parts
Technical Depth
Depth: Comprehensive, covering everything from basic maintenance to in-depth diagnostics and complete component rebuilds
Diagnostic Tools: Information on using factory scan tools (e.g., DRB III) for diagnostics and module programming
Specifications: Torque specifications, clearances, tolerances, fluid capacities, and electrical values
Manual Specifications
File Format
Quality: High-resolution, clear text and diagrams for easy reading and printing
Searchability: Likely searchable text within the PDF for quick access to information
Print Quality
Printability: Printable in its entirety or specific sections
Binding Type
Binding Type: N/A (PDF Download)
Paper Type
Paper Type: N/A (PDF Download)
Engine Specifications
Primary Engine
Engine Code: EGW (3.3L V6)
Displacement: 3.3 Liters (201 cubic inches)
Configuration: Overhead Valve (OHV) V6
Horsepower: 180 HP @ 5000 RPM
Torque: 205 lb-ft @ 3200 RPM
Performance
Fuel Type: Unleaded Gasoline
Fuel System
Induction: Electronic Multi-Port Fuel Injection (MPI)
Engine Code
Secondary Engine Code: U (3.8L V6)
Secondary Engine
Displacement: 3.8 Liters (230 cubic inches)
Configuration: Overhead Valve (OHV) V6
Horsepower: 200 HP @ 5200 RPM
Torque: 235 lb-ft @ 3200 RPM
Timing System
Belt Or Chain: Timing Chain
Transmission
Standard
Type: 4-Speed Automatic
Transmission Model: 41TE (for 3.3L and 3.8L engines)
Optional
Optional Drivetrain: All-Wheel Drive (AWD) - available on some models/trims
Features
Transmission Fluid Spec: ATF+4 (MS-9602)
Torque Converter Lockup: Yes
Dimensions
Exterior
Length: Approx. 195.7 inches
Width: Approx. 78.7 inches
Height: Approx. 68.7 inches
Wheelbase: Approx. 124.2 inches
Cargo
Cargo Volume Behind 3Rd Row: Approx. 21.4 cubic feet
Cargo Volume Behind 2Nd Row: Approx. 75.1 cubic feet
Cargo Volume Behind 1St Row: Approx. 144.2 cubic feet
Weights
Curb Weight: Approx. 4300 - 4500 lbs (depending on configuration)
Gross Vehicle Weight Rating: Approx. 5800 - 6000 lbs
Wheels Tires
Standard Tire Size: P215/70R15 or P225/65R16 (depending on trim)
Wheel Bolt Pattern: 5 x 114.3 mm (5 x 4.5 inches)
Safety Features
Ratings
NHTSA Frontal Driver: 5-star (for 2003 model year, generally)
NHTSA Frontal Passenger: 5-star (for 2003 model year, generally)
NHTSA Side Driver: 4-star (for 2003 model year, generally)
NHTSA Side Rear Passenger: 4-star (for 2003 model year, generally)
Rollover Rating: 4-star (for 2003 model year, generally)
Active Features
ABS: Standard Anti-lock Braking System (ABS)
Traction Control: Available Traction Control System (TCS)
Passive Features
Airbags: Front driver and passenger airbags, optional side airbags
Seatbelts: 3-point seatbelts in all seating positions, pretensioners for front seats
Child Anchors: LATCH (Lower Anchors and Tethers for Children) system
Technology Features
Infotainment
Audio System: AM/FM stereo with CD player, optional premium audio systems, rear seat entertainment options available on higher trims.
Navigation: Optional factory navigation system (RER series)
Driver Assistance
Cruise Control: Standard cruise control
Parking Sensors: Optional rear park assist sensors
Connectivity
Remote Keyless Entry: Standard or optional remote keyless entry system
Power Features: Power windows, power door locks, power sliding doors (optional), power liftgate (optional)
Maintenance
Service Intervals
Oil Change Interval: Every 3,000 miles or 3 months (typical recommendation, consult manual for exact details)
Engine Coolant Flush: Every 30,000 miles or 3 years
Transmission Fluid Change: Every 30,000 - 60,000 miles (depending on driving conditions, consult manual)
Spark Plug Replacement: Every 100,000 miles (for platinum or iridium plugs)
Fluid Specifications
Engine Oil: SAE 5W-30 (API Certified)
Engine Coolant: Mopar Antifreeze/Coolant (MS-9769) or equivalent HOAT coolant
Brake Fluid: DOT 3
Power Steering Fluid: Chrysler Power Steering Fluid (MS-5901) or equivalent
Known Issues
Transmission: Intermittent shifting problems, torque converter issues, transmission fluid leaks are reported by some owners.
Power Sliding Doors: Malfunctions with power sliding door motors, switches, and wiring harnesses can occur.
Cv Joints: Wear on front Constant Velocity (CV) joints leading to clicking noises during turns.
Suspension: Worn suspension components such as ball joints, tie rod ends, and sway bar links can lead to noise and handling issues.
Heater Core: Leaking heater core leading to coolant smell inside the cabin and reduced heating performance.
Filter Part Numbers
Oil Filter: e.g., Mopar MO-899 or equivalent Wix/Fram equivalent
Air Filter: e.g., Mopar P5032736 or equivalent Wix/Fram equivalent
Vehicle History
Brand Heritage
Brand: Chrysler
Heritage Focus: Known for innovation in minivan segment, particularly with the original Dodge Caravan/Plymouth Voyager, which set the standard.
Model Evolution
Generation: Second Generation (NS)
Generation Years: 1996-2000 (for the NS platform, but this is the first generation of the Town & Country as a distinct model often associated with this era and its subsequent evolution)
Platform Transition: The 2003 model year represents a refresh/evolution of the platform, carrying forward the NS platform lineage, prior to the complete redesign with the RS platform in 2008.
Production
Assembly Location: Windsor, Ontario, Canada
Production Years Specific To This Generation: 2001-2007 (on the RS platform, but the 2003 model year is the focus)
Awards & Recognition
Recognitions
Past Awards: While specific awards for the 2003 model year are less documented publicly than newer models, Chrysler minivans historically received positive reviews for practicality and family-friendliness.
Ratings
Consumer Reports: Consumer Reports ratings for this era were mixed, often highlighting strong points in utility but sometimes flagging reliability concerns common to the segment.
Certifications
Certifications: N/A (Standard automotive certifications apply)
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