Chrysler Town Country 2003 Factory Service Repair Manual
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Basic Information Identification Make: Chrysler Model: Town & Country Year: 2003 Body Style: Minivan Codes Platform: NS (Second Generation) Introduction Market Position Vehicle Class: Full-size Minivan Target Audience: Families, active lifestyle consumers seeking flexible cargo and passenger space Competitive Analysis Key Competitors: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture/Venture LS/Montana Key Features Design: Distinctive Chrysler styling, Stow 'n Go seating (introduced later generations, but the 2003 model emphasized spaciousness and practicality) Powertrain: V6 engine options offering a balance of power and efficiency for its class Interior Flexibility: Versatile seating configurations, ample cargo volume Safety: Emphasis on occupant protection with available safety features Manual Details Coverage Areas General Coverage: Complete factory service and repair information Diagnostic Coverage: Troubleshooting, diagnostics, and repair procedures for all major systems Maintenance Coverage: Scheduled maintenance, fluid specifications, and routine service procedures Mechanical Coverage: Engine, transmission, drivetrain, suspension, steering, brakes Electrical Coverage: Wiring diagrams, component testing, lighting, power accessories, HVAC electronics Body Coverage: Body panels, doors, interior trim, exterior trim, structural components Page Count Estimated Pages: Hundreds of pages (as per product description) Manual Type Type: Factory Service Manual (FSM) Language Language: English Format File Format: PDF Download Manual Coverage Systems Covered Powertrain: Engine mechanical, cooling system, fuel system, ignition system, exhaust system, engine management (PCM), automatic transmission Chassis: Suspension (front and rear), steering system, brake system (front and rear, ABS), wheels and tires Electrical: Power distribution, grounding, starter and charging system, lighting (exterior and interior), instrumentation, body control modules (BCM), power windows, locks, mirrors, seats, HVAC controls, audio system, entertainment systems Body And Trim: Body structure, exterior panels, doors, liftgate, sliding doors, interior trim, seating systems, safety restraints (airbags, seatbelts) Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake pad and rotor replacement, tire rotation Troubleshooting: Diagnostic charts, symptom-based troubleshooting, common problem diagnosis Repair: Component removal and installation, system overhauls, calibration procedures, component testing and replacement Rebuilding: Engine assembly, transmission overhaul, suspension component rebuilds Wiring: Detailed wiring diagrams for all vehicle circuits, component location diagrams for electrical parts Technical Depth Depth: Comprehensive, covering everything from basic maintenance to in-depth diagnostics and complete component rebuilds Diagnostic Tools: Information on using factory scan tools (e.g., DRB III) for diagnostics and module programming Specifications: Torque specifications, clearances, tolerances, fluid capacities, and electrical values Manual Specifications File Format Quality: High-resolution, clear text and diagrams for easy reading and printing Searchability: Likely searchable text within the PDF for quick access to information Print Quality Printability: Printable in its entirety or specific sections Binding Type Binding Type: N/A (PDF Download) Paper Type Paper Type: N/A (PDF Download) Engine Specifications Primary Engine Engine Code: EGW (3.3L V6) Displacement: 3.3 Liters (201 cubic inches) Configuration: Overhead Valve (OHV) V6 Horsepower: 180 HP @ 5000 RPM Torque: 205 lb-ft @ 3200 RPM Performance Fuel Type: Unleaded Gasoline Fuel System Induction: Electronic Multi-Port Fuel Injection (MPI) Engine Code Secondary Engine Code: U (3.8L V6) Secondary Engine Displacement: 3.8 Liters (230 cubic inches) Configuration: Overhead Valve (OHV) V6 Horsepower: 200 HP @ 5200 RPM Torque: 235 lb-ft @ 3200 RPM Timing System Belt Or Chain: Timing Chain Transmission Standard Type: 4-Speed Automatic Transmission Model: 41TE (for 3.3L and 3.8L engines) Optional Optional Drivetrain: All-Wheel Drive (AWD) - available on some models/trims Features Transmission Fluid Spec: ATF+4 (MS-9602) Torque Converter Lockup: Yes Dimensions Exterior Length: Approx. 195.7 inches Width: Approx. 78.7 inches Height: Approx. 68.7 inches Wheelbase: Approx. 124.2 inches Cargo Cargo Volume Behind 3Rd Row: Approx. 21.4 cubic feet Cargo Volume Behind 2Nd Row: Approx. 75.1 cubic feet Cargo Volume Behind 1St Row: Approx. 144.2 cubic feet Weights Curb Weight: Approx. 4300 - 4500 lbs (depending on configuration) Gross Vehicle Weight Rating: Approx. 5800 - 6000 lbs Wheels Tires Standard Tire Size: P215/70R15 or P225/65R16 (depending on trim) Wheel Bolt Pattern: 5 x 114.3 mm (5 x 4.5 inches) Safety Features Ratings NHTSA Frontal Driver: 5-star (for 2003 model year, generally) NHTSA Frontal Passenger: 5-star (for 2003 model year, generally) NHTSA Side Driver: 4-star (for 2003 model year, generally) NHTSA Side Rear Passenger: 4-star (for 2003 model year, generally) Rollover Rating: 4-star (for 2003 model year, generally) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) Passive Features Airbags: Front driver and passenger airbags, optional side airbags Seatbelts: 3-point seatbelts in all seating positions, pretensioners for front seats Child Anchors: LATCH (Lower Anchors and Tethers for Children) system Technology Features Infotainment Audio System: AM/FM stereo with CD player, optional premium audio systems, rear seat entertainment options available on higher trims. Navigation: Optional factory navigation system (RER series) Driver Assistance Cruise Control: Standard cruise control Parking Sensors: Optional rear park assist sensors Connectivity Remote Keyless Entry: Standard or optional remote keyless entry system Power Features: Power windows, power door locks, power...
Suspension (front and rear), steering system, brake system (front and rear, ABS), wheels and tires
Electrical:
Power distribution, grounding, starter and charging system, lighting (exterior and interior), instrumentation, body control modules (BCM), power windows, locks, mirrors, seats, HVAC controls, audio system, entertainment systems
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake pad and rotor replacement, tire rotation
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, common problem diagnosis
Repair:
Component removal and installation, system overhauls, calibration procedures, component testing and replacement
Detailed wiring diagrams for all vehicle circuits, component location diagrams for electrical parts
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to in-depth diagnostics and complete component rebuilds
Diagnostic Tools:
Information on using factory scan tools (e.g., DRB III) for diagnostics and module programming
Specifications:
Torque specifications, clearances, tolerances, fluid capacities, and electrical values
Manual Specifications
File Format
Quality:
High-resolution, clear text and diagrams for easy reading and printing
Searchability:
Likely searchable text within the PDF for quick access to information
Print Quality
Printability:
Printable in its entirety or specific sections
Binding Type
Binding Type:
N/A (PDF Download)
Paper Type
Paper Type:
N/A (PDF Download)
Engine Specifications
Primary Engine
Engine Code:
EGW (3.3L V6)
Displacement:
3.3 Liters (201 cubic inches)
Configuration:
Overhead Valve (OHV) V6
Horsepower:
180 HP @ 5000 RPM
Torque:
205 lb-ft @ 3200 RPM
Performance
Fuel Type:
Unleaded Gasoline
Fuel System
Induction:
Electronic Multi-Port Fuel Injection (MPI)
Engine Code
Secondary Engine Code:
U (3.8L V6)
Secondary Engine
Displacement:
3.8 Liters (230 cubic inches)
Configuration:
Overhead Valve (OHV) V6
Horsepower:
200 HP @ 5200 RPM
Torque:
235 lb-ft @ 3200 RPM
Timing System
Belt Or Chain:
Timing Chain
Transmission
Standard
Type:
4-Speed Automatic
Transmission Model:
41TE (for 3.3L and 3.8L engines)
Optional
Optional Drivetrain:
All-Wheel Drive (AWD) - available on some models/trims
Features
Transmission Fluid Spec:
ATF+4 (MS-9602)
Torque Converter Lockup:
Yes
Dimensions
Exterior
Length:
Approx. 195.7 inches
Width:
Approx. 78.7 inches
Height:
Approx. 68.7 inches
Wheelbase:
Approx. 124.2 inches
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 21.4 cubic feet
Cargo Volume Behind 2Nd Row:
Approx. 75.1 cubic feet
Cargo Volume Behind 1St Row:
Approx. 144.2 cubic feet
Weights
Curb Weight:
Approx. 4300 - 4500 lbs (depending on configuration)
Gross Vehicle Weight Rating:
Approx. 5800 - 6000 lbs
Wheels Tires
Standard Tire Size:
P215/70R15 or P225/65R16 (depending on trim)
Wheel Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inches)
Safety Features
Ratings
NHTSA Frontal Driver:
5-star (for 2003 model year, generally)
NHTSA Frontal Passenger:
5-star (for 2003 model year, generally)
NHTSA Side Driver:
4-star (for 2003 model year, generally)
NHTSA Side Rear Passenger:
4-star (for 2003 model year, generally)
Rollover Rating:
4-star (for 2003 model year, generally)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Front driver and passenger airbags, optional side airbags
Seatbelts:
3-point seatbelts in all seating positions, pretensioners for front seats
Child Anchors:
LATCH (Lower Anchors and Tethers for Children) system
Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional premium audio systems, rear seat entertainment options available on higher trims.
Navigation:
Optional factory navigation system (RER series)
Driver Assistance
Cruise Control:
Standard cruise control
Parking Sensors:
Optional rear park assist sensors
Connectivity
Remote Keyless Entry:
Standard or optional remote keyless entry system
Power Features:
Power windows, power door locks, power sliding doors (optional), power liftgate (optional)
Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 3 months (typical recommendation, consult manual for exact details)
Engine Coolant Flush:
Every 30,000 miles or 3 years
Transmission Fluid Change:
Every 30,000 - 60,000 miles (depending on driving conditions, consult manual)
Spark Plug Replacement:
Every 100,000 miles (for platinum or iridium plugs)
Fluid Specifications
Engine Oil:
SAE 5W-30 (API Certified)
Engine Coolant:
Mopar Antifreeze/Coolant (MS-9769) or equivalent HOAT coolant
Brake Fluid:
DOT 3
Power Steering Fluid:
Chrysler Power Steering Fluid (MS-5901) or equivalent
Known Issues
Transmission:
Intermittent shifting problems, torque converter issues, transmission fluid leaks are reported by some owners.
Power Sliding Doors:
Malfunctions with power sliding door motors, switches, and wiring harnesses can occur.
Cv Joints:
Wear on front Constant Velocity (CV) joints leading to clicking noises during turns.
Suspension:
Worn suspension components such as ball joints, tie rod ends, and sway bar links can lead to noise and handling issues.
Heater Core:
Leaking heater core leading to coolant smell inside the cabin and reduced heating performance.
Filter Part Numbers
Oil Filter:
e.g., Mopar MO-899 or equivalent Wix/Fram equivalent
Air Filter:
e.g., Mopar P5032736 or equivalent Wix/Fram equivalent
Vehicle History
Brand Heritage
Brand:
Chrysler
Heritage Focus:
Known for innovation in minivan segment, particularly with the original Dodge Caravan/Plymouth Voyager, which set the standard.
Model Evolution
Generation:
Second Generation (NS)
Generation Years:
1996-2000 (for the NS platform, but this is the first generation of the Town & Country as a distinct model often associated with this era and its subsequent evolution)
Platform Transition:
The 2003 model year represents a refresh/evolution of the platform, carrying forward the NS platform lineage, prior to the complete redesign with the RS platform in 2008.
Production
Assembly Location:
Windsor, Ontario, Canada
Production Years Specific To This Generation:
2001-2007 (on the RS platform, but the 2003 model year is the focus)
Awards & Recognition
Recognitions
Past Awards:
While specific awards for the 2003 model year are less documented publicly than newer models, Chrysler minivans historically received positive reviews for practicality and family-friendliness.
Ratings
Consumer Reports:
Consumer Reports ratings for this era were mixed, often highlighting strong points in utility but sometimes flagging reliability concerns common to the segment.
Certifications
Certifications:
N/A (Standard automotive certifications apply)
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