🏷️ Basic Information Identification Make: Chrysler Model: Voyager Years Covered: 2003, 2004, 2005, 2006, 2007 Codes Chassis Code: RS 👋 Introduction Market Position Vehicle Segment: Minivan Target Audience: Families, individuals requiring substantial passenger and cargo capacity. Competitive Analysis Key Competitors: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture, Dodge Grand Caravan. Key Features Vehicle Attributes: Spacious interior, flexible seating arrangements, available Stow 'n Go seating (though primarily associated with later generations/different models), family-oriented features, practical for hauling cargo and passengers. Manual Value Purpose: To provide detailed, accurate, and official repair and maintenance guidance for the Chrysler Voyager (RS platform) from 2003 to 2007. 📋 Manual Details Coverage Areas Vehicle Variants: All US and Canadian market variants Engine Variants Covered: 3.3L V6, 3.8L V6 Page Count Estimated Pages: Hundreds (specific count not provided, but typical for comprehensive factory manuals) Manual Type Type: Workshop Service Repair Manual (FSM - Factory Service Manual) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Starting System, Charging System, Transmission (Automatic) Chassis: Suspension (Front & Rear), Steering System, Brake System (Front & Rear, ABS), Wheels & Tires Electrical: Body Electrical Systems, Lighting, Instrumentation, HVAC (Heating, Ventilation, Air Conditioning), Audio System, Power Accessories (Windows, Locks, Seats) Body: Body Structure, Exterior Panels, Doors, Hood, Liftgate, Interior Trim, Glass, Seals Diagnostics: Diagnostic Trouble Codes (DTCs), Diagnostic Procedures, Component Testing, Electrical Schematics, Wiring Diagrams Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes (Engine Oil, Coolant, Transmission Fluid, Brake Fluid, Power Steering Fluid), Filter Replacements (Oil, Air, Cabin), Spark Plug Replacement, Belt Inspection/Replacement Repair: Engine Overhaul, Transmission Overhaul, Suspension Component Replacement, Brake Service, Steering Component Repair, Electrical Component Diagnosis and Replacement, Body Panel Repair/Replacement Troubleshooting: Systematic Diagnosis of Common Problems, Symptom-Based Troubleshooting Guides, Component Testing Procedures Technical Data: Specifications, Tolerances, Torque Values, Diagnostic Charts, Wiring Diagrams Electrical Diagnostics: Includes detailed wiring diagrams, component location charts, and diagnostic flowcharts for all electrical systems, crucial for troubleshooting issues with power windows, locks, infotainment, and more. Engine Mechanical Repair: Covers cylinder head removal/installation, piston and connecting rod service, crankshaft replacement, valve train adjustments, and complete engine assembly/disassembly procedures. Brake System Service: Detailed instructions for brake pad and rotor replacement, caliper service, bleeding the brake system, ABS component diagnosis, and parking brake adjustment. Technical Depth Depth: Comprehensive - Covers basic maintenance to complete engine and transmission overhauls, including detailed electrical diagnostics and body repair. Diagnostic Tools: References diagnostic trouble codes (DTCs) and outlines procedures for using factory-level diagnostic scan tools (e.g., DRB III or equivalent). 📊 Manual Specifications File Format Format Type: PDF (Portable Document Format) Searchability: Likely text-searchable, allowing for quick information retrieval. Print Quality Quality: High-resolution digital scans of original factory documentation, suitable for printing. Binding Type Binding: N/A (Digital Download - user prints and binds) Paper Type Paper Recommendation: Standard copier paper or heavier cardstock for cover pages, depending on user preference. ⚙️ Engine Specifications Primary Engine Engine 1: 3.3L (3301cc) OHV V6, 12-valve Engine 1 Horsepower: Approx. 170-180 hp @ 5000-5200 rpm (depending on year and specific configuration) Engine 1 Torque: Approx. 200-210 lb-ft @ 3200-3400 rpm (depending on year and specific configuration) Optional Engine Engine 2: 3.8L (3778cc) OHV V6, 12-valve Engine 2 Horsepower: Approx. 180-215 hp @ 5000-5200 rpm (depending on year and specific configuration) Engine 2 Torque: Approx. 230-250 lb-ft @ 3200-3800 rpm (depending on year and specific configuration) Fuel System Fuel Delivery: Multi-Port Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline Engine Management ECU System: Chrysler's proprietary engine control unit (ECU) architecture, likely related to the NGC (Next Generation Controller) or similar systems of the era. 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transaxle (41TE/42LE family) Optional Optional Transmission: N/A (Only automatic transmission was standard for this generation in North America) Features Transmission Control: Electronically controlled with torque converter lock-up. Fluid Specifications Transmission Fluid: ATF+4 (Automatic Transmission Fluid, Type 9602 compliant) 📐 Dimensions Exterior Length: Approx. 193.8 inches Width: Approx. 72.0 inches Height: Approx. 68.4 inches Wheelbase: Approx. 119.3 inches Weights Curb Weight: Approx. 4,000 - 4,300 lbs (depending on engine and configuration) Cargo Cargo Volume Behind 3Rd Row: Approx. 28.2 cubic feet Cargo Volume With 3Rd Row Folded: Approx. 100.0 cubic feet Cargo Volume With 2Nd And 3Rd Rows Folded: Approx. 146.4 cubic feet 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 3/5 Stars (typical for SUVs/minivans of this era, varies slightly by model year) IIHS Crash Test: Good in front crash ratings (typical for this generation). Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System (TCS) Passive Features Airbags: Driver and front passenger airbags, optional front side-impact airbags. Seat Belts: All seating positions equipped with three-point seat belts, front pretensioners. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional premium audio systems with amplifier and...