🏷️ Basic Information Identification Make: Chrysler / Plymouth Model: Voyager / Grand Voyager / Town & Country Caravan Year Start: 1991 Year End: 1995 Generation Generation Name: Second Generation (RS/ES) Codes Platform Code: NS (for 1991-1995 models) 👋 Introduction Market Position Target Audience: DIY enthusiasts and professional mechanics Competitive Analysis Value Proposition: Cost-effective alternative to dealership service, empowering owners to perform repairs and maintenance. Key Features Content Style: Detailed illustrations, step-by-step instructions, pictures, and diagrams. Ease Of Use: Intuitive electronic format, searchable content (within PDF capabilities). 📋 Manual Details Coverage Areas Specific Models: Chrysler Voyager, Chrysler Grand Voyager, Plymouth Voyager, Plymouth Grand Voyager, Plymouth Town & Country Caravan Page Count Estimated Pages: Extensive (typical workshop manuals for this era range from 800-1500+ pages, with this being a comprehensive digital version) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Electronic PDF 📖 Manual Coverage Systems Covered Engine Systems: TBI, MPI, ignition, fuel, lubrication, cooling, exhaust, emissions control Transmission Systems: Manual transaxle, automatic transaxle (3-speed and 4-speed electronic), power transfer unit Chassis Systems: Suspension (front and rear), driveshaft, brakes, steering, wheels, tires Body And Interior Systems: Frame, bumpers, body components, heating, air conditioning Electrical Systems: Wiring diagrams, lighting, starting, charging, accessories, diagnostic procedures Emission Control Systems: Details on EGR, catalytic converters, evaporative emission control systems, and diagnostic procedures for emission-related faults. Procedures Included Maintenance: Scheduled maintenance, fluid changes, lubrication, filter replacement Repair And Rebuild: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, steering gear service Diagnostics And Troubleshooting: Symptom-based troubleshooting, diagnostic flowcharts, component testing procedures Component Removal And Installation: Detailed step-by-step instructions for major and minor component removal and installation Wiring Diagrams: Detailed electrical wiring diagrams for all major systems, crucial for diagnosing electrical faults. Alignment Specifications: Provides front and rear wheel alignment specifications for proper tire wear and handling. Technical Depth Depth: Comprehensive, covering routine maintenance to major component overhaul and diagnostic procedures. Torque Specifications: Includes critical torque specifications for engine components, suspension, brakes, and more. 📊 Manual Specifications File Format Compatibility: Windows and macOS compatible Viewing Requirements: Adobe Acrobat Reader required Archival Format: ZIP archive, requires extraction with WinZip or WinRAR Print Quality Printability: All pages are printable Binding Type Binding: Digital (PDF) - not applicable for physical binding Paper Type Paper: Digital (PDF) - not applicable for physical paper type ⚙️ Engine Specifications Primary Engine Engine 1 Code: 2.5L 4-Cylinder TBI (Throttle Body Injection) Engine 1 Type: OHV, Inline 4-Cylinder Performance Engine 1 Horsepower Est: ~100-109 hp Engine 1 Torque Est: ~135-140 lb-ft Fuel System Engine 1 Fuel System: Throttle Body Injection (TBI) Engine 2 Fuel System: Multi-Point Fuel Injection (MPI) Engine 3 Fuel System: Multi-Point Fuel Injection (MPI) Engine 4 Fuel System: Multi-Point Fuel Injection (MPI) Engine 2 Engine 2 Code: 3.8L V6 MPI (Multi-Point Injection) Engine 2 Type: OHV, V6 Engine 2 Horsepower Est: ~150-166 hp Engine 2 Torque Est: ~200-216 lb-ft Engine 3 Engine 3 Code: 3.3L V6 MPI (Multi-Point Injection) Engine 3 Type: OHV, V6 Engine 3 Horsepower Est: ~150-158 hp Engine 3 Torque Est: ~180-190 lb-ft Engine 4 Engine 4 Code: 3.0L V6 MPI (Multi-Point Injection) Engine 4 Type: SOHC, V6 (Mitsubishi design) Engine 4 Horsepower Est: ~140-150 hp Engine 4 Torque Est: ~165-170 lb-ft 🔧 Transmission Standard Trans 1 Type: 5-Speed Manual Transaxle Optional Trans 2 Type: 3-Speed Automatic Transaxle (A604/41TE based) Trans 3 Type: 4-Speed Electronic Automatic Transaxle (A606/42LE based) Features Shift Control: Includes details on clutch operation, transmission fluid types, and shift linkage adjustments. Automatic Features: Electronic control for optimal shift points and diagnosis for the 4-speed automatic. 📐 Dimensions Exterior Wheelbase Short Wheelbase: ~111.8 inches (Voyager) Wheelbase Long Wheelbase: ~119.3 inches (Grand Voyager / Town & Country Caravan) Length Est: ~177.1 inches (Voyager) to ~184.7 inches (Grand Voyager) Width Est: ~72.1 inches Height Est: ~68.4 inches Weights Curb Weight Est: ~3,500 - 4,200 lbs (depending on engine and configuration) Cargo Cargo Volume Behind 3Rd Row Est: ~15.3 cu ft (Voyager) to ~16.0 cu ft (Grand Voyager) Cargo Volume Max Est: ~100+ cu ft (with rear seats removed) 🛡️ Safety Features Ratings NHTSA Driver Front Impact 1991: Four stars NHTSA Passenger Front Impact 1991: Four stars Active Features ABS: Available Anti-lock Braking System (ABS) on select models. Passive Features Airbags: Driver-side airbag standard from 1994 onwards; optional/available on earlier models. Seatbelts: Three-point seat belts in all seating positions, with manual front seat belt tensioners. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, cassette player, and optional CD player. Speaker configurations varied by trim level. Driver Assistance Cruise Control: Available as an option on most models. Connectivity Diagnostic Ports: OBD-I diagnostic connector, common for this era, requiring specific scan tools or breakout boxes for detailed diagnostics. 🔧 Maintenance Service Intervals Oil Change Interval Gasoline: Typically every 3,000 miles or 3 months for conventional oil; may...