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Citroen Ax 1989 Repair Service Manual

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🏷️ Basic Information Identification Make: Citroën Model: AX Year: 1989 Market Segment: Supermini / Economy Car Country Of Origin: France 👋 Introduction Market Position Positioning: The Citroën AX was positioned as a lightweight, fuel-efficient, and economical city car, competing with rivals like the Peugeot 205 and Renault 5. Competitive Analysis Competitors: Peugeot 205, Renault 5, Ford Fiesta, Opel Corsa Key Features Design Philosophy: Emphasis on lightweight construction, aerodynamic efficiency, and simple, robust mechanicals. Manual Benefit: Empowers owners and technicians with detailed, factory-level knowledge for effective maintenance and repair. Manual Benefit Diy Usability: Balances professional-level detail with sufficient clarity for skilled DIY enthusiasts. 📋 Manual Details Coverage Areas Engine Coverage: All petrol and diesel engines for the 1989 AX model Transmission Coverage: Manual and automatic transmissions Chassis Coverage: Suspension, steering, brakes, body structure Electrical Coverage: Wiring diagrams, lighting, ignition, starting, charging, accessories Body And Trim Coverage: Interior and exterior components, panels, glass Page Count Estimated Pages: N/A (Digital PDF - varies with zoom/print settings, but comprehensive) Manual Type Type: Repair and Service Manual Primary Audience: Professional Technicians and DIY Mechanics Language Language: English Format Digital Format: PDF Delivery Method: Instant Download Print Capability: Full Printable Viewing Requirements: Adobe PDF Reader File Compression: May require WinZip or equivalent for extraction Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, piston and connecting rod, crankshaft, timing, lubrication, cooling Engine Management: Fuel injection systems (e.g., Bosch L-Jetronic, Weber), ignition systems, emission controls Transmission Mechanical: Manual gearbox overhaul, clutch system service, automatic transmission overhaul (if applicable to 1989 models) Drivetrain: Front-wheel drive axles, CV joints Suspension: Front MacPherson struts, rear torsion beam suspension, shock absorbers, springs, anti-roll bars Steering: Rack and pinion steering system, steering column, power steering (if equipped) Brakes: Front disc brakes, rear drum brakes, hydraulic system, parking brake Electrical System: Battery, starter motor, alternator, lighting (headlights, taillights, interior), fuses, relays, instrument panel, ignition switch Fuel System: Fuel tank, fuel pump, fuel lines, carburettor or injection system components Exhaust System: Exhaust manifold, catalytic converter (if fitted), muffler, exhaust pipes HVAC: Heating system, ventilation (air conditioning may be limited for this era/model) Bodywork: Body panel removal and installation, doors, hood, trunk lid, bumpers Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, belt adjustments Repair: Step-by-step repair instructions for all major vehicle systems Disassembly: Detailed instructions for component removal and disassembly Assembly: Reassembly procedures with torque specifications Cleaning: Component cleaning and preparation for reassembly Troubleshooting: Diagnostic procedures and common fault identification Wiring Diagrams: Complete electrical schematics for all circuits Technical Specifications: Torque values, clearances, tolerances, fluid capacities Technical Depth Depth: Comprehensive (covers routine maintenance to major component overhaul) Illustrations: Includes illustrations, diagrams, and pictures for clarity Factory Equivalence: Aims to mirror content found in factory service manuals 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable (dependent on PDF creation) Print Quality Quality: High resolution, suitable for printing sections or the entire manual Zoom Capability: Yes, allows for detailed examination of diagrams and text Binding Type Digital Binding: N/A (Digital file) Paper Type Digital Paper: N/A (Digital file) ⚙️ Engine Specifications Primary Engine Engine Variants: Likely covers TU series engines (e.g., TU9, TU1, TU3) and potentially the diesel XW engine variants. Displacement commonly 954cc, 1124cc, 1360cc petrol, and 1360cc diesel. Performance Horsepower Range: Typically ranging from 40-55 HP for petrol engines and around 45-53 HP for diesel engines, depending on specific variant. Torque Range: Varies by engine, but generally modest figures suited for economy driving. Fuel System Fuel Delivery: Carbureted (single or twin-point) and early multi-point fuel injection systems depending on engine and trim level. Fuel Type: Unleaded petrol (95 RON and higher), Diesel fuel 🔧 Transmission Standard Type: 4-speed or 5-speed manual transmission Optional Type: 3-speed or 4-speed automatic transmission (less common) Features Clutch Type: Single dry plate clutch 📐 Dimensions Exterior Length: Approximately 3640 mm (143.3 in) Width: Approximately 1620 mm (63.8 in) Height: Approximately 1340 mm (52.8 in) Weights Curb Weight: Starting from approx. 740 kg (1631 lbs) for base models Gross Vehicle Weight: Varies by model, typically around 1200-1300 kg 🛡️ Safety Features Ratings Crash Test Performance: Limited official Euro NCAP data for this era. Generally considered basic safety for its time. Manual would cover any factory safety systems. Active Features Braking System: Front disc, rear drum. ABS was not a common feature in 1989 for this class. Passive Features Seatbelts: Standard front seatbelts; rear seatbelts often optional or lap belts. Body Structure: Designed with crumple zones, though basic by modern standards. 💡 Technology Features Infotainment Audio System: Basic radio cassette player often standard or optional. Speaker configurations vary by trim. Driver Assistance Features: Very limited by modern standards. Focus was on essential driving controls and basic comfort. Connectivity Features: None by modern definition. Primarily mechanical and...
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Citroen Ax 1989 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
AX
Year:
1989
Market Segment:
Supermini / Economy Car
Country Of Origin:
France
👋 Introduction
Market Position
Positioning:
The Citroën AX was positioned as a lightweight, fuel-efficient, and economical city car, competing with rivals like the Peugeot 205 and Renault 5.
Competitive Analysis
Competitors:
Peugeot 205, Renault 5, Ford Fiesta, Opel Corsa
Key Features
Design Philosophy:
Emphasis on lightweight construction, aerodynamic efficiency, and simple, robust mechanicals.
Manual Benefit:
Empowers owners and technicians with detailed, factory-level knowledge for effective maintenance and repair.
Manual Benefit
Diy Usability:
Balances professional-level detail with sufficient clarity for skilled DIY enthusiasts.
📋 Manual Details
Coverage Areas
Engine Coverage:
All petrol and diesel engines for the 1989 AX model
Transmission Coverage:
Manual and automatic transmissions
Chassis Coverage:
Suspension, steering, brakes, body structure
Electrical Coverage:
Wiring diagrams, lighting, ignition, starting, charging, accessories
Body And Trim Coverage:
Interior and exterior components, panels, glass
Page Count
Estimated Pages:
N/A (Digital PDF - varies with zoom/print settings, but comprehensive)
Manual Type
Type:
Repair and Service Manual
Primary Audience:
Professional Technicians and DIY Mechanics
Language
Language:
English
Format
Digital Format:
PDF
Delivery Method:
Instant Download
Print Capability:
Full Printable
Viewing Requirements:
Adobe PDF Reader
File Compression:
May require WinZip or equivalent for extraction
Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, piston and connecting rod, crankshaft, timing, lubrication, cooling
Engine Management:
Fuel injection systems (e.g., Bosch L-Jetronic, Weber), ignition systems, emission controls
Transmission Mechanical:
Manual gearbox overhaul, clutch system service, automatic transmission overhaul (if applicable to 1989 models)
Drivetrain:
Front-wheel drive axles, CV joints
Suspension:
Front MacPherson struts, rear torsion beam suspension, shock absorbers, springs, anti-roll bars
Steering:
Rack and pinion steering system, steering column, power steering (if equipped)
Brakes:
Front disc brakes, rear drum brakes, hydraulic system, parking brake
Electrical System:
Battery, starter motor, alternator, lighting (headlights, taillights, interior), fuses, relays, instrument panel, ignition switch
Fuel System:
Fuel tank, fuel pump, fuel lines, carburettor or injection system components
Exhaust System:
Exhaust manifold, catalytic converter (if fitted), muffler, exhaust pipes
HVAC:
Heating system, ventilation (air conditioning may be limited for this era/model)
Bodywork:
Body panel removal and installation, doors, hood, trunk lid, bumpers
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, belt adjustments
Repair:
Step-by-step repair instructions for all major vehicle systems
Disassembly:
Detailed instructions for component removal and disassembly
Assembly:
Reassembly procedures with torque specifications
Cleaning:
Component cleaning and preparation for reassembly
Troubleshooting:
Diagnostic procedures and common fault identification
Wiring Diagrams:
Complete electrical schematics for all circuits
Technical Specifications:
Torque values, clearances, tolerances, fluid capacities
Technical Depth
Depth:
Comprehensive (covers routine maintenance to major component overhaul)
Illustrations:
Includes illustrations, diagrams, and pictures for clarity
Factory Equivalence:
Aims to mirror content found in factory service manuals
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable (dependent on PDF creation)
Print Quality
Quality:
High resolution, suitable for printing sections or the entire manual
Zoom Capability:
Yes, allows for detailed examination of diagrams and text
Binding Type
Digital Binding:
N/A (Digital file)
Paper Type
Digital Paper:
N/A (Digital file)
⚙️ Engine Specifications
Primary Engine
Engine Variants:
Likely covers TU series engines (e.g., TU9, TU1, TU3) and potentially the diesel XW engine variants. Displacement commonly 954cc, 1124cc, 1360cc petrol, and 1360cc diesel.
Performance
Horsepower Range:
Typically ranging from 40-55 HP for petrol engines and around 45-53 HP for diesel engines, depending on specific variant.
Torque Range:
Varies by engine, but generally modest figures suited for economy driving.
Fuel System
Fuel Delivery:
Carbureted (single or twin-point) and early multi-point fuel injection systems depending on engine and trim level.
Fuel Type:
Unleaded petrol (95 RON and higher), Diesel fuel
🔧 Transmission
Standard
Type:
4-speed or 5-speed manual transmission
Optional
Type:
3-speed or 4-speed automatic transmission (less common)
Features
Clutch Type:
Single dry plate clutch
📐 Dimensions
Exterior
Length:
Approximately 3640 mm (143.3 in)
Width:
Approximately 1620 mm (63.8 in)
Height:
Approximately 1340 mm (52.8 in)
Weights
Curb Weight:
Starting from approx. 740 kg (1631 lbs) for base models
Gross Vehicle Weight:
Varies by model, typically around 1200-1300 kg
🛡️ Safety Features
Ratings
Crash Test Performance:
Limited official Euro NCAP data for this era. Generally considered basic safety for its time. Manual would cover any factory safety systems.
Active Features
Braking System:
Front disc, rear drum. ABS was not a common feature in 1989 for this class.
Passive Features
Seatbelts:
Standard front seatbelts; rear seatbelts often optional or lap belts.
Body Structure:
Designed with crumple zones, though basic by modern standards.
💡 Technology Features
Infotainment
Audio System:
Basic radio cassette player often standard or optional. Speaker configurations vary by trim.
Driver Assistance
Features:
Very limited by modern standards. Focus was on essential driving controls and basic comfort.
Connectivity
Features:
None by modern definition. Primarily mechanical and electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 10,000 km (3,000 - 6,000 miles) or annually, depending on driving conditions.
Timing Belt Replacement:
Crucial interval, typically 60,000 - 90,000 km (37,000 - 56,000 miles) or 4-5 years, depending on engine. Manual will specify exact interval and procedure.
Fluid Specifications
Engine Oil Grade:
Likely 10W-40 or 5W-40, API SF or SG specification. Refer to manual for precise viscosity and API rating.
Coolant Type:
Ethylene glycol-based antifreeze, typically a pink or orange mix. Manual will specify Citroën or PSA specific coolant.
Brake Fluid Type:
DOT 3 or DOT 4.
Transmission Fluid Type:
Manual transmission oil (e.g., SAE 75W-80 or 75W-90 GL-4). Automatic transmission fluid (ATF) for automatics.
Known Issues
Common Problems:
Early models could have issues with carburettor performance, exhaust manifold cracks, rust in certain areas (wheel arches, sills), and aging electrical components. Clutch wear is also common.
Timing Belt Risk:
Most TU engines are interference engines; timing belt failure can cause severe engine damage. Strict adherence to replacement intervals is vital.
📚 Vehicle History
Brand Heritage
Citroen Philosophy:
Citroën has a long history of innovative design, advanced engineering (especially in suspension), and practical, economical vehicles.
Model Evolution
Ax Introduction:
The AX was launched in 1986 as a successor to the Citroën Visa and Axel. It was designed to be lightweight and aerodynamic.
1989 Updates:
While 1989 is mid-cycle, minor revisions to engines, trim, and features may have occurred. This manual covers the specifications relevant to the 1989 model year.
Production
Production Period:
1986–1998 (facelift in 1991)
Manufacturing Locations:
Primarily France, also produced in other PSA facilities.
🏆 Awards & Recognition
Recognitions
General Reputation:
The AX was generally well-regarded for its economy, low running costs, and surprisingly agile handling due to its light weight and compact dimensions. It was a popular choice for budget-conscious buyers and urban commuting.
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