🏷️ Basic Information Identification Make: Citroën Model: Berlingo Year: 2004 Engine: 1.6i 16V Petrol Codes Engine Code Prefix: NFU (TU5JP4) 👋 Introduction Market Position Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) / Leisure Activity Vehicle Brand Positioning: Citroën is known for its comfort-oriented ride and practical, often innovative, vehicle designs. Competitive Analysis Key Competitors 2004: Renault Kangoo, Peugeot Partner, Volkswagen Caddy, Fiat Doblo, Opel/Vauxhall Combo. Key Features Vehicle Philosophy: The Berlingo is designed for practicality, versatility, and passenger comfort, often featuring a spacious interior and flexible seating arrangements. Manual Value Proposition: Provides comprehensive, dealership-level repair information, enabling owners to perform maintenance and repairs themselves, saving time and money, and increasing vehicle longevity. 📋 Manual Details Coverage Areas General Coverage: Complete Official Full Service Repair Manual Model Coverage: CITROEN BERLINGO 1.6i 16V Petrol 2004 (All Models & All Repairs A-Z) Page Count Estimated Page Count: Likely 1000+ pages (typical for comprehensive factory service manuals) Manual Type Manual Type: Service Repair Manual Language Language: English Format File Format: PDF Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating System Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, rebuild, diagnosis, and repair of the 1.6i 16V engine, including cylinder head, pistons, crankshaft, camshafts, timing system, lubrication, and cooling. Engine Electrical: Ignition system, fuel injection system (ECU, injectors, sensors), starting and charging systems, engine control modules (ECM) diagnosis. Transmission: Manual gearbox (type likely ML5T or similar), clutch system, gearshift mechanism, drive shafts, and associated components. Brakes: Front and rear brake systems (disc/drum or disc/disc depending on configuration), ABS, brake hydraulics, parking brake. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, wheel alignment specifications. Steering: Power steering system, steering rack, tie rods, steering column. Electrical Systems: Comprehensive wiring diagrams, lighting systems (headlights, taillights, interior), power windows, central locking, wipers, horn, fuse and relay locations. Bodywork: Body panel removal and installation, door mechanisms, hinges, latches, bumpers, glass replacement, interior trim components. HVAC: Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling, components (compressor, condenser, evaporator). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspections. Diagnostics: Troubleshooting guides for common and uncommon issues, symptom-based diagnostic trees, error code explanations. Repair: Step-by-step repair instructions for all major and minor mechanical and electrical components, including torque specifications and assembly sequences. Rebuilds: Detailed procedures for engine and transmission overhauls, including component specifications and clearances. Wiring Schematics: Comprehensive and specific wiring diagrams for all vehicle electrical systems. Technical Depth Depth Of Information: Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine rebuilds and complex electrical diagnostics. 📊 Manual Specifications File Format File Format Details: PDF Print Quality Printability: Fully Printable (individual pages or sections can be printed) Zoom Capabilities: Zoom In/Out functionality for detailed viewing of diagrams and illustrations Binding Type Binding Type: Digital (PDF) - No physical binding Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, naturally aspirated petrol engine Engine Displacement: 1.6 Liters (1587 cc) Valvetrain: DOHC (Double Overhead Camshaft), 16 valves Bore X Stroke: 78.5 mm x 82.0 mm (approximate for TU5JP4) Compression Ratio: 10.2:1 (typical for TU5JP4) Performance Horsepower: Approximately 109 PS (107 bhp / 80 kW) at 6000 rpm (typical for TU5JP4) Torque: Approximately 147 Nm (108 lb-ft) at 3700 rpm (typical for TU5JP4) Fuel System Fuel Delivery: Multi-point fuel injection (MPFI) Fuel Type: Unleaded Petrol (Gasoline) Engine Management: Electronic Engine Control Unit (ECU) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Optional Transmission: Likely an Automated Manual Transmission (EGS) was an option on some models, but this manual specifically denotes a manual 1.6i 16V. Features Clutch Type: Hydraulic actuation 📐 Dimensions Exterior Body Styles: Panel Van, Passenger MPV Interior Seating Capacity: Typically 2 (Van) to 7 (MPV) Cargo Cargo Space Variability: Highly flexible, with foldable or removable rear seats in passenger variants. Weights Curb Weight Range: Approximately 1200 kg to 1400 kg, depending on configuration. 🛡️ Safety Features Ratings Euro Ncap Rating 2004: 4 stars (for passenger variants) Active Features ABS: Standard on many trims, optional on base models. Traction Control: May be available on higher trims or as an option. Passive Features Airbags: Driver and front passenger airbags standard; side airbags optional or standard on higher trims. Seatbelts: Three-point seatbelts with pretensioners. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player, possibly with steering wheel mounted controls on higher trims. Driver Assistance Cruise Control: Optional on some models. Connectivity Connectivity Options: Limited by era; may include basic auxiliary inputs on aftermarket stereos, but factory options were generally basic. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 15,000 km (9,300 miles) or 1 year, whichever comes first, using recommended...