🏷️ Basic Information Identification Make: Citroen Model: Berlingo Year: 2004 Engine: 1.4i Petrol Codes Engine Code Typical: KFX (TU3JP) 👋 Introduction Market Position Vehicle Segment: Compact MPV / Leisure Activity Vehicle (LAV) Competitive Analysis Competitors: Renault Kangoo, Fiat Doblo, Peugeot Partner, Volkswagen Caddy. Key Features Practicality: Known for its cavernous interior space, modular seating, and versatility as a family vehicle or small commercial van. Design Heritage: Follows Citroen's tradition of innovative and distinctive vehicle design, often prioritizing comfort and functionality. 📋 Manual Details Coverage Areas Coverage: Complete A-Z repairs and maintenance for the specified model. Page Count Estimated Page Count: Refer to specific manual; typical service manuals for this era are often 1000+ pages. Manual Type Type: Official Factory Full Service & Repair Manual Language Language: English Format Format: PDF Delivery Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnosis, timing belt, lubrication, cooling system, fuel injection system, exhaust system. Engine Electrical: Ignition system, starter, alternator, ECU diagnosis, sensor testing, wiring diagrams. Transmission: Manual transmission (e.g., BE3/BE4 variants): clutch, gearbox overhaul, internal components, fluid service. Brakes: Disc and drum brake systems, hydraulic system, ABS (if equipped), parking brake, component replacement, bleeding procedures. Suspension Steering: Front and rear suspension components, shock absorbers, springs, bushings, steering rack, power steering system. Bodywork Chassis: Body panel repair, doors, windows, tailgate, chassis components, rust prevention, corrosion treatment. Electrical Systems: Lighting, wipers, horn, power windows, central locking, interior electronics, fuse box layout, relay functions, wiring schematics. HVAC: Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling. Procedures Included Maintenance: Routine servicing, oil changes, filter replacements, spark plug replacement, belt inspection/replacement. Troubleshooting: Step-by-step diagnostic guides for common and uncommon issues, fault code interpretation (where applicable). Repair: Detailed instructions for component removal, installation, and overhaul for all major vehicle systems. Diagnostics: Comprehensive diagnostic procedures for engine management, electrical faults, and mechanical issues. Body And Trim: Interior trim panel removal and refitting, exterior trim, bumper repairs, door handle mechanisms. Wiring Schematics: Detailed electrical wiring diagrams for all vehicle systems, including engine, lighting, and accessories. Technical Depth Depth: Factory-level technical depth, suitable for professional technicians and experienced DIY enthusiasts. Rebuild Procedures: Includes detailed procedures for engine and transmission rebuilds, including specifications for machining and clearances. 📊 Manual Specifications File Format Compatibility: Compatible with all versions of Windows and Mac OS. Software Requirements: Requires Adobe PDF Reader and WinZip or equivalent for extraction. Print Quality Printability: Fully printable; allows users to print specific pages or sections as needed. Zoom Functionality Zoom: Supports zoom in/out functionality for detailed viewing of diagrams and images. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, naturally aspirated petrol engine. Engine Displacement: 1.4 Litres (1360 cc) Performance Horsepower Typical: Approximately 75 PS (74 bhp / 55 kW) at 5300 rpm. Torque Typical: Approximately 118 Nm (87 lb-ft) at 3400 rpm. Fuel System Fuel Injection: Multi-point fuel injection (MPI). Fuel Type: Unleaded Petrol (Octane rating typically 95 RON recommended). Cooling System Coolant Type: Antifreeze coolant, typically a 50/50 mix of antifreeze and distilled water. 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type Optional: Typically no automatic option for this specific 1.4i engine in this year. Features Clutch Type: Hydraulically actuated diaphragm spring clutch. Fluid Specifications Manual Transmission Fluid: Refer to manual for specific PSA S.A. part number and viscosity (e.g., 75W-80 GL-5). 📐 Dimensions Exterior Length Typical: Approx. 4213 mm Width Typical: Approx. 1721 mm (excluding mirrors) Height Typical: Approx. 1804 mm Weights Curb Weight Typical: Approx. 1250-1300 kg Cargo Luggage Capacity Seats Up: Highly variable, but typically around 500-600 litres behind the rear seats. Luggage Capacity Seats Down: Up to 2500-3000 litres with rear seats removed. 🛡️ Safety Features Ratings Euro Ncap Rating Typical: 3-star (for early models, check specific test results for 2004 generation). Active Features ABS: Optional on some models. Passive Features Airbags: Driver and front passenger airbags standard; side airbags optional on some trims. 💡 Technology Features Infotainment Audio System: Basic radio/cassette or CD player with 2-4 speakers, often with steering wheel audio controls. Driver Assistance Cruise Control: Optional on higher trim levels. Connectivity Connectivity Options: Limited by era; typically auxiliary input for external devices might be present on later models. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000-15,000 miles or 12 months, whichever comes first (refer to manual for precise interval). Timing Belt Replacement: Crucial: Typically 80,000-100,000 miles or 5-7 years, whichever comes first. Catastrophic failure if it breaks. Fluid Specifications Engine Oil Type: Refer to manual for exact API and ACEA specifications and viscosity (e.g., 5W-40, 10W-40). Engine Oil Capacity: Approx. 3.4 - 3.8 litres (with filter change). Coolant Capacity: Approx. 5.5 - 6.0 litres. Known Issues Common Issue 1: Timing belt failure if...