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2010-2018 Citroen C4 Service and Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: C4 Generation: Second Generation (B7) Applicable Years: 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018 Codes Chassis Code: B7 👋 Introduction Market Position Segment: Compact Family Car (C-Segment) Positioning: Citroën's offering in the highly competitive C-segment, known for comfort, distinctive styling, and innovative features. Competitive Analysis Key Competitors: Volkswagen Golf, Ford Focus, Peugeot 308, Renault Mégane, Opel/Vauxhall Astra, Toyota Auris. Key Features Design Philosophy: Fluidic and modern design, emphasizing aerodynamic efficiency and a comfortable, spacious interior. Interior Focus: Emphasis on passenger comfort, high-quality materials, and a unique dashboard layout with central digital displays. Technology Integration: Integration of modern driver assistance systems, infotainment, and connectivity features. 📋 Manual Details Coverage Areas Coverage Scope: All Models & All Repairs A-Z Page Count Estimated Page Count: Extensive (typically 2000+ pages for full workshop manuals) Manual Type Type: Official Workshop Manual / Service and Repair Manual Language Language: English (assumed based on common availability for international markets) Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel injection, ignition, cooling, lubrication, exhaust, engine management (ECU), turbocharging/supercharging (if applicable) Transmission Systems: Manual transmission, Automated Manual Transmission (EGS/ETG), Automatic Transmission (AT6/EAT6), clutch, drivelines, CV joints, differentials Chassis Systems: Suspension (front and rear), steering system (hydraulic/electric power steering), braking system (ABS, ESP, brake hydraulics, discs, pads, calipers), wheels and tires Electrical Systems: Battery, charging system, starting system, lighting, instrumentation, body control modules (BCM), wiring diagrams, fuses, relays, diagnostics (OBD-II) Body Systems: Body panels, doors, windows, locks, mirrors, seats, interior trim, HVAC (heating, ventilation, air conditioning), exterior trim, bumpers, sunroof (if equipped) Safety Systems: Airbag system, seatbelt pretensioners, ABS, ESP, traction control, parking sensors, reversing cameras Procedures Included Maintenance Procedures: Scheduled maintenance (oil changes, filter replacements, spark plugs, timing belt/chain checks), fluid level checks and top-offs, brake fluid replacement, coolant replacement Repair Procedures: Engine overhaul, transmission rebuild/replacement, suspension component replacement (shocks, struts, bushings), brake component replacement, steering rack replacement, electrical component diagnosis and replacement, body panel repair and replacement Troubleshooting: Diagnostic fault codes (DTCs), symptom-based troubleshooting guides, electrical circuit testing, mechanical component diagnosis Technical Depth Diagnostic Capabilities: Advanced diagnostics, including procedures for using diagnostic scan tools, interpreting live data, and performing actuator tests. Repair Complexity: Covers all repairs from basic scheduled maintenance to full component overhauls and complex electrical system repairs. Special Tools: Lists and describes specialized tools required for specific repair procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Print Quality: High resolution, suitable for printing individual pages or sections. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Family: PSA EP (petrol) and DV/DW (diesel) engines Petrol Engines 1.2 Vti (Puretech): Naturally aspirated 3-cylinder, 1.2L, approx. 82 PS. Features include multi-point fuel injection. 1.6 Vti: Naturally aspirated 4-cylinder, 1.6L, approx. 120 PS. Features variable valve timing (VVT). 1.6 Thp (Turbo High Pressure): Turbocharged 4-cylinder, 1.6L, various power outputs (e.g., 156 PS, 165 PS). Features direct injection, turbocharging, and VVT. Diesel Engines 1.6 Hdi / Bluehdi: Turbocharged 4-cylinder diesel, 1.6L, various power outputs (e.g., 90 PS, 112 PS, 115 PS, 100 PS BlueHDi). Features common rail direct injection, variable geometry turbocharger (VGT), diesel particulate filter (DPF). 2.0 Hdi / Bluehdi: Turbocharged 4-cylinder diesel, 2.0L, various power outputs (e.g., 136 PS, 150 PS, 160 PS, 135 PS BlueHDi). Features common rail direct injection, VGT, DPF. Performance Power Range: Approximately 82 PS (1.2 VTi) to 165 PS (1.6 THP). Torque Range: Approximately 118 Nm (1.2 VTi) to 240 Nm (1.6 THP). Fuel System Petrol Injection Type: Multi-point Injection (MPI) for VTi, Direct Injection (DI) for THP engines. Diesel Injection Type: Common Rail Direct Injection (CRDi). 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission (e.g., BE4/MA5) on lower-power variants. Optional Optional Transmission Manual: 6-speed Manual Transmission on higher-power variants. Optional Transmission Automated: Automated Manual Transmission (EGS - Electronic Gearbox System) on select models, e.g., 1.6 HDi 90hp. Optional Transmission Automatic: 6-speed Automatic Transmission (AT6 / EAT6 - Efficient Automatic Transmission) on petrol and diesel variants from later model years. Features Transmission Features: Grip Control (on some models for enhanced traction), Stop & Start system integration with transmissions. 📐 Dimensions Exterior Length: Approx. 4300 mm Width: Approx. 1790 mm Height: Approx. 1490 mm Wheelbase: Approx. 2610 mm Interior Seating Capacity: 5 passengers Cargo Boot Capacity: Approx. 380 liters (expandable by folding rear seats) Weights Kerb Weight: Varies by engine and specification, typically starting around 1200 kg. 🛡️ Safety Features Ratings Euro Ncap Rating: 5 Stars (for models tested, e.g., 2012 assessment) Active Features Active Safety Systems: Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS), Emergency Brake Assist (EBA), Hill Start Assist (HSA) Passive Features Passive Safety Features: Multiple airbags (front, side, curtain), front seatbelt pretensioners, ISOFIX...
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2010-2018 Citroen C4 Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
C4
Generation:
Second Generation (B7)
Applicable Years:
2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018
Codes
Chassis Code:
B7
👋 Introduction
Market Position
Segment:
Compact Family Car (C-Segment)
Positioning:
Citroën's offering in the highly competitive C-segment, known for comfort, distinctive styling, and innovative features.
Competitive Analysis
Key Competitors:
Volkswagen Golf, Ford Focus, Peugeot 308, Renault Mégane, Opel/Vauxhall Astra, Toyota Auris.
Key Features
Design Philosophy:
Fluidic and modern design, emphasizing aerodynamic efficiency and a comfortable, spacious interior.
Interior Focus:
Emphasis on passenger comfort, high-quality materials, and a unique dashboard layout with central digital displays.
Technology Integration:
Integration of modern driver assistance systems, infotainment, and connectivity features.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models & All Repairs A-Z
Page Count
Estimated Page Count:
Extensive (typically 2000+ pages for full workshop manuals)
Manual Type
Type:
Official Workshop Manual / Service and Repair Manual
Language
Language:
English (assumed based on common availability for international markets)
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel injection, ignition, cooling, lubrication, exhaust, engine management (ECU), turbocharging/supercharging (if applicable)
Transmission Systems:
Manual transmission, Automated Manual Transmission (EGS/ETG), Automatic Transmission (AT6/EAT6), clutch, drivelines, CV joints, differentials
Chassis Systems:
Suspension (front and rear), steering system (hydraulic/electric power steering), braking system (ABS, ESP, brake hydraulics, discs, pads, calipers), wheels and tires
Electrical Systems:
Battery, charging system, starting system, lighting, instrumentation, body control modules (BCM), wiring diagrams, fuses, relays, diagnostics (OBD-II)
Body Systems:
Body panels, doors, windows, locks, mirrors, seats, interior trim, HVAC (heating, ventilation, air conditioning), exterior trim, bumpers, sunroof (if equipped)
Safety Systems:
Airbag system, seatbelt pretensioners, ABS, ESP, traction control, parking sensors, reversing cameras
Procedures Included
Maintenance Procedures:
Scheduled maintenance (oil changes, filter replacements, spark plugs, timing belt/chain checks), fluid level checks and top-offs, brake fluid replacement, coolant replacement
Repair Procedures:
Engine overhaul, transmission rebuild/replacement, suspension component replacement (shocks, struts, bushings), brake component replacement, steering rack replacement, electrical component diagnosis and replacement, body panel repair and replacement
Troubleshooting:
Diagnostic fault codes (DTCs), symptom-based troubleshooting guides, electrical circuit testing, mechanical component diagnosis
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics, including procedures for using diagnostic scan tools, interpreting live data, and performing actuator tests.
Repair Complexity:
Covers all repairs from basic scheduled maintenance to full component overhauls and complex electrical system repairs.
Special Tools:
Lists and describes specialized tools required for specific repair procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality:
High resolution, suitable for printing individual pages or sections.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
PSA EP (petrol) and DV/DW (diesel) engines
Petrol Engines
1.2 Vti (Puretech):
Naturally aspirated 3-cylinder, 1.2L, approx. 82 PS. Features include multi-point fuel injection.
1.6 Vti:
Naturally aspirated 4-cylinder, 1.6L, approx. 120 PS. Features variable valve timing (VVT).
1.6 Thp (Turbo High Pressure):
Turbocharged 4-cylinder, 1.6L, various power outputs (e.g., 156 PS, 165 PS). Features direct injection, turbocharging, and VVT.
Diesel Engines
1.6 Hdi / Bluehdi:
Turbocharged 4-cylinder diesel, 1.6L, various power outputs (e.g., 90 PS, 112 PS, 115 PS, 100 PS BlueHDi). Features common rail direct injection, variable geometry turbocharger (VGT), diesel particulate filter (DPF).
2.0 Hdi / Bluehdi:
Turbocharged 4-cylinder diesel, 2.0L, various power outputs (e.g., 136 PS, 150 PS, 160 PS, 135 PS BlueHDi). Features common rail direct injection, VGT, DPF.
Performance
Power Range:
Approximately 82 PS (1.2 VTi) to 165 PS (1.6 THP).
Torque Range:
Approximately 118 Nm (1.2 VTi) to 240 Nm (1.6 THP).
Fuel System
Petrol Injection Type:
Multi-point Injection (MPI) for VTi, Direct Injection (DI) for THP engines.
Diesel Injection Type:
Common Rail Direct Injection (CRDi).
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission (e.g., BE4/MA5) on lower-power variants.
Optional
Optional Transmission Manual:
6-speed Manual Transmission on higher-power variants.
Optional Transmission Automated:
Automated Manual Transmission (EGS - Electronic Gearbox System) on select models, e.g., 1.6 HDi 90hp.
Optional Transmission Automatic:
6-speed Automatic Transmission (AT6 / EAT6 - Efficient Automatic Transmission) on petrol and diesel variants from later model years.
Features
Transmission Features:
Grip Control (on some models for enhanced traction), Stop & Start system integration with transmissions.
📐 Dimensions
Exterior
Length:
Approx. 4300 mm
Width:
Approx. 1790 mm
Height:
Approx. 1490 mm
Wheelbase:
Approx. 2610 mm
Interior
Seating Capacity:
5 passengers
Cargo
Boot Capacity:
Approx. 380 liters (expandable by folding rear seats)
Weights
Kerb Weight:
Varies by engine and specification, typically starting around 1200 kg.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (for models tested, e.g., 2012 assessment)
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS), Emergency Brake Assist (EBA), Hill Start Assist (HSA)
Passive Features
Passive Safety Features:
Multiple airbags (front, side, curtain), front seatbelt pretensioners, ISOFIX child seat anchorage points, reinforced safety cell.
💡 Technology Features
Infotainment
Infotainment System:
Citroën eMyWay or MyWay navigation system, USB/Bluetooth connectivity, optional Denon Hi-Fi system. Later models may feature improved touchscreen interfaces.
Driver Assistance
Driver Assistance Features:
Cruise control, speed limiter, parking assistance sensors (front and rear), reversing camera (optional), blind-spot monitoring (optional on later models).
Connectivity
Connectivity Options:
Bluetooth for hands-free calling and audio streaming, USB port for media playback and device charging.
Lighting
Lighting Technology:
Halogen headlights, optional Xenon headlights, LED daytime running lights (DRLs) on many trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 miles (25,000 km) or 1 year, whichever comes first (check manual for specific engine/oil type).
Timing Belt Interval:
For 1.6 HDi/TDI engines, typically 150,000 miles (240,000 km) or 10 years. For 1.6 THP, may vary, consult manual. For 1.2 VTi (PureTech) 3-cylinder engines, they use a timing belt designed for longer life but requires specific interval checks and potential replacement. Consult manual for exact mileage/time.
Fluid Specifications
Engine Oil Spec Petrol Vti:
e.g., Total Quartz INEO ECS 5W-30 or equivalent meeting PSA B71 2290.
Engine Oil Spec Petrol Thp:
e.g., Total Quartz INEO MC3 5W-30 or equivalent meeting PSA B71 2297.
Engine Oil Spec Diesel:
e.g., Total Quartz INEO ECS 5W-30 or equivalent meeting PSA B71 2290.
Coolant Spec:
Antifreeze/coolant concentrate meeting PSA Standard B71 5110 (e.g., Citroën/Total Glacial)
Brake Fluid Spec:
DOT 4
Transmission Fluid Manual:
API GL-4, SAE 75W-80 or 75W-90, meeting PSA specifications (e.g., B71 2315 for some).
Transmission Fluid Automatic At6:
Specific ATF fluid meeting PSA S71 2710 or equivalent.
Known Issues
Common Diesel Issues:
DPF (Diesel Particulate Filter) regeneration issues, particularly on short-distance urban driving. Injector problems, turbocharger wear on high-mileage units.
Common Petrol Issues:
1.6 THP engines can be prone to timing chain issues if maintenance is not diligently followed. Carbon buildup on direct injection engines. Oil consumption on some older 1.6 VTi variants.
Electrical Issues:
Occasional issues with body control modules, interior lighting, and sensors. Immobilizer system faults.
Suspension Wear:
Wear on suspension bushings, especially front lower arms, leading to knocking noises and uneven tire wear. Strut top mounts can also wear.
📚 Vehicle History
Brand Heritage
Citroen Heritage:
Citroën, a French automotive manufacturer, has a long history of producing innovative and comfortable vehicles, often characterized by unique designs and advanced technology for their time.
Model Evolution
C4 Lineage:
The C4 is the successor to the Citroën Xsara and the first generation C4. The second generation (B7) marked a significant redesign, moving to the PSA PF2 platform shared with the Peugeot 308.
Production
Production Location:
Primarily manufactured at the PSA Group's Mulhouse plant in France and other international facilities depending on market assembly.
🏆 Awards & Recognition
Recognitions
Design Awards:
The Citroën C4 often received praise for its modern and distinctive design, contributing to its market appeal.
Ratings
Consumer Reports Ratings:
Ratings vary by year and specific powertrain; generally competitive in its class for comfort and fuel economy, with some powertrain reliability concerns noted in certain surveys.
Certifications
Emissions Standards:
Meets Euro 5 and Euro 6 emissions standards depending on the specific engine and model year.
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