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2012 Citroen C4 II Service and Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: C4 Generation: II Model Year: 2012 Body Styles Covered: Hatchback (5-door) Codes Chassis Code: B7 👋 Introduction Market Position Segment: Compact family car (C-segment). Design Philosophy: Focus on comfort, innovative design, and a distinctive French character. Competitive Analysis Key Competitors: Volkswagen Golf, Ford Focus, Opel/Vauxhall Astra, Peugeot 308, Renault Mégane. Key Features Unique Selling Points: Distinctive styling, comfortable ride quality (often utilizing advanced suspension designs), spacious interior, focus on driver and passenger comfort. Manual Advantage: Provides technicians and advanced DIYers with the exact, vehicle-specific information needed for accurate diagnosis and repair, mirroring dealership procedures. 📋 Manual Details Coverage Areas Coverage Scope: All models and all repairs A-Z Page Count Estimated Page Count: Varies by specific edition, typically 2000-4000+ pages for comprehensive dealer-level manuals. Manual Type Type: Service and Repair Manual Language Language: English (Primary focus, typically translated from original manufacturer documentation) Format Format: Digital (PDF) - searchable and printable 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, valve train, pistons, connecting rods, crankshaft, lubrication system, cooling system. Engine Management: Fuel injection, ignition system, emissions control, engine control unit (ECU) diagnostics and programming. Transmission Manual: Manual gearbox assembly, clutch, shift mechanism, synchronizers, bearings. Transmission Automatic: Automatic transmission (e.g., EGS, AT8 variants), torque converter, valve body, electronic controls, fluid system. Drivetrain: Front-wheel drive system, drive shafts, constant velocity (CV) joints, differentials. Suspension: Front suspension (e.g., MacPherson struts), rear suspension (e.g., torsion beam or multi-link), springs, shock absorbers, anti-roll bars. Steering: Electric power steering (EPS) system, steering column, steering rack and pinion, alignment specifications. Brakes: Front and rear brake systems (discs and pads), hydraulic system, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake fluid specifications. Electrical System: Battery, alternator, starter motor, lighting system (headlights, taillights, interior), power windows, central locking. Body Electrical: Body control modules (BCM), comfort systems, wipers and wash system, horn, sensors. Body And Chassis: Body construction, panels, doors, hood, trunk, chassis components, corrosion protection. Interior: Seats, dashboard, trim panels, airbags, seat belts, climate control system. Hvac Climate Control: Air conditioning system (compressor, condenser, evaporator), heater core, ventilation, cabin filter replacement, refrigerant type and capacity. Procedures Included Scheduled Maintenance: Oil change intervals, filter replacements (oil, air, cabin), spark plug replacement, brake fluid flush, coolant flush, transmission fluid change. Diagnostic Procedures: Troubleshooting charts, fault code interpretation, wiring diagrams, testing of electrical components and sensors. Engine Repair: Engine removal and installation, cylinder head gasket replacement, timing belt/chain service, piston and ring replacement, bearing replacement. Transmission Repair: Clutch replacement, gearbox overhaul, automatic transmission component replacement, hydraulic system repair. Brake System Repair: Brake pad and rotor replacement, brake caliper overhaul, bleeding the brake system, ABS component replacement. Suspension And Steering Repair: Shock absorber and strut replacement, ball joint and tie rod end replacement, steering rack replacement, wheel alignment. Electrical Component Replacement: Alternator, starter, battery, sensors, actuators, control modules, lighting components. Bodywork And Trim: Panel removal and installation, door mechanism adjustment, interior trim component replacement. Technical Depth Depth: Dealer-level, comprehensive. Covers everything from basic maintenance to complete component overhauls and complex diagnostics. Diagnostic Tools Reference: Includes references to diagnostic scan tools (e.g., Diagbox) and specific fault code interpretations. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High resolution for clear viewing of diagrams and text. Printable. Binding Type Binding: N/A (Digital format) Paper Type Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Variants: Multiple petrol (e.g., VTi, THP) and diesel (e.g., HDi) variants available across different markets. Example Petrol Engine: 1.6 VTi (EP6) naturally aspirated Example Petrol Engine Hp: Approx. 120 PS (88 kW) Example Petrol Engine Torque: Approx. 160 Nm Example Diesel Engine: 1.6 HDi (DV6) Example Diesel Engine Hp: Approx. 92 PS (68 kW) or 112 PS (82 kW) Example Diesel Engine Torque: Approx. 230 Nm (92 PS) or 270 Nm (112 PS) Performance Cylinder Count: 4 cylinders (inline) Engine Layout: Front-transverse Fuel System Petrol Fuel Delivery: Multi-point fuel injection (MPI) or Direct Injection (THP variants) Diesel Fuel Delivery: Common Rail Direct Injection (CRDi) Emissions Control: Catalytic converter, Diesel Particulate Filter (DPF) for diesel models, EGR (Exhaust Gas Recirculation). 🔧 Transmission Standard Transmission Type Standard: 5-speed or 6-speed Manual Transmission (e.g., BE series) Optional Transmission Type Optional: Automated Manual Transmission (EGS - Electronic Gearbox System) or traditional Automatic Transmission (AT8) Features Clutch Type: Single dry plate clutch (Manual transmission) Transmission Fluid Type: Specific manual gearbox oil (e.g., PSA B71 2316) and automatic transmission fluid (ATF) type specified in manual. 📐 Dimensions Exterior Length: Approx. 4,300 mm Width: Approx. 1,790 mm Height: Approx. 1,490 mm Wheelbase: Approx. 2,610 mm Cargo Boot Capacity: Approx. 380 liters Weights Curb Weight: Varies by engine and equipment, typically 1200-1400 kg 🛡️ Safety Features Ratings Euroncap Rating: 5 Stars (2011) Euroncap Adult Occupant Protection: 81% Euroncap Child Occupant Protection: 75% Euroncap Pedestrian Protection: 68% Active...
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Mots clés: 2012 C4 II Car Citroen
2012 Citroen C4 II Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
C4
Generation:
II
Model Year:
2012
Body Styles Covered:
Hatchback (5-door)
Codes
Chassis Code:
B7
👋 Introduction
Market Position
Segment:
Compact family car (C-segment).
Design Philosophy:
Focus on comfort, innovative design, and a distinctive French character.
Competitive Analysis
Key Competitors:
Volkswagen Golf, Ford Focus, Opel/Vauxhall Astra, Peugeot 308, Renault Mégane.
Key Features
Unique Selling Points:
Distinctive styling, comfortable ride quality (often utilizing advanced suspension designs), spacious interior, focus on driver and passenger comfort.
Manual Advantage:
Provides technicians and advanced DIYers with the exact, vehicle-specific information needed for accurate diagnosis and repair, mirroring dealership procedures.
📋 Manual Details
Coverage Areas
Coverage Scope:
All models and all repairs A-Z
Page Count
Estimated Page Count:
Varies by specific edition, typically 2000-4000+ pages for comprehensive dealer-level manuals.
Manual Type
Type:
Service and Repair Manual
Language
Language:
English (Primary focus, typically translated from original manufacturer documentation)
Format
Format:
Digital (PDF) - searchable and printable
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, valve train, pistons, connecting rods, crankshaft, lubrication system, cooling system.
Engine Management:
Fuel injection, ignition system, emissions control, engine control unit (ECU) diagnostics and programming.
Transmission Manual:
Manual gearbox assembly, clutch, shift mechanism, synchronizers, bearings.
Transmission Automatic:
Automatic transmission (e.g., EGS, AT8 variants), torque converter, valve body, electronic controls, fluid system.
Drivetrain:
Front-wheel drive system, drive shafts, constant velocity (CV) joints, differentials.
Suspension:
Front suspension (e.g., MacPherson struts), rear suspension (e.g., torsion beam or multi-link), springs, shock absorbers, anti-roll bars.
Steering:
Electric power steering (EPS) system, steering column, steering rack and pinion, alignment specifications.
Brakes:
Front and rear brake systems (discs and pads), hydraulic system, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake fluid specifications.
Electrical System:
Battery, alternator, starter motor, lighting system (headlights, taillights, interior), power windows, central locking.
Body Electrical:
Body control modules (BCM), comfort systems, wipers and wash system, horn, sensors.
Body And Chassis:
Body construction, panels, doors, hood, trunk, chassis components, corrosion protection.
Interior:
Seats, dashboard, trim panels, airbags, seat belts, climate control system.
Hvac
Climate Control:
Air conditioning system (compressor, condenser, evaporator), heater core, ventilation, cabin filter replacement, refrigerant type and capacity.
Procedures Included
Scheduled Maintenance:
Oil change intervals, filter replacements (oil, air, cabin), spark plug replacement, brake fluid flush, coolant flush, transmission fluid change.
Diagnostic Procedures:
Troubleshooting charts, fault code interpretation, wiring diagrams, testing of electrical components and sensors.
Engine Repair:
Engine removal and installation, cylinder head gasket replacement, timing belt/chain service, piston and ring replacement, bearing replacement.
Transmission Repair:
Clutch replacement, gearbox overhaul, automatic transmission component replacement, hydraulic system repair.
Brake System Repair:
Brake pad and rotor replacement, brake caliper overhaul, bleeding the brake system, ABS component replacement.
Suspension And Steering Repair:
Shock absorber and strut replacement, ball joint and tie rod end replacement, steering rack replacement, wheel alignment.
Electrical Component Replacement:
Alternator, starter, battery, sensors, actuators, control modules, lighting components.
Bodywork And Trim:
Panel removal and installation, door mechanism adjustment, interior trim component replacement.
Technical Depth
Depth:
Dealer-level, comprehensive. Covers everything from basic maintenance to complete component overhauls and complex diagnostics.
Diagnostic Tools Reference:
Includes references to diagnostic scan tools (e.g., Diagbox) and specific fault code interpretations.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High resolution for clear viewing of diagrams and text. Printable.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Variants:
Multiple petrol (e.g., VTi, THP) and diesel (e.g., HDi) variants available across different markets.
Example Petrol Engine:
1.6 VTi (EP6) naturally aspirated
Example Petrol Engine Hp:
Approx. 120 PS (88 kW)
Example Petrol Engine Torque:
Approx. 160 Nm
Example Diesel Engine:
1.6 HDi (DV6)
Example Diesel Engine Hp:
Approx. 92 PS (68 kW) or 112 PS (82 kW)
Example Diesel Engine Torque:
Approx. 230 Nm (92 PS) or 270 Nm (112 PS)
Performance
Cylinder Count:
4 cylinders (inline)
Engine Layout:
Front-transverse
Fuel System
Petrol Fuel Delivery:
Multi-point fuel injection (MPI) or Direct Injection (THP variants)
Diesel Fuel Delivery:
Common Rail Direct Injection (CRDi)
Emissions Control:
Catalytic converter, Diesel Particulate Filter (DPF) for diesel models, EGR (Exhaust Gas Recirculation).
🔧 Transmission
Standard
Transmission Type Standard:
5-speed or 6-speed Manual Transmission (e.g., BE series)
Optional
Transmission Type Optional:
Automated Manual Transmission (EGS - Electronic Gearbox System) or traditional Automatic Transmission (AT8)
Features
Clutch Type:
Single dry plate clutch (Manual transmission)
Transmission Fluid Type:
Specific manual gearbox oil (e.g., PSA B71 2316) and automatic transmission fluid (ATF) type specified in manual.
📐 Dimensions
Exterior
Length:
Approx. 4,300 mm
Width:
Approx. 1,790 mm
Height:
Approx. 1,490 mm
Wheelbase:
Approx. 2,610 mm
Cargo
Boot Capacity:
Approx. 380 liters
Weights
Curb Weight:
Varies by engine and equipment, typically 1200-1400 kg
🛡️ Safety Features
Ratings
Euroncap Rating:
5 Stars (2011)
Euroncap Adult Occupant Protection:
81%
Euroncap Child Occupant Protection:
75%
Euroncap Pedestrian Protection:
68%
Active Features
Active Safety Systems:
ABS, EBD (Electronic Brakeforce Distribution), EBA (Emergency Brake Assist), ESP (Electronic Stability Program) with ASR (Traction Control).
Passive Features
Passive Safety Features:
Multiple airbags (front, side, curtain), ISOFIX child seat mounts, active front head restraints, seatbelt pretensioners.
💡 Technology Features
Infotainment
Infotainment System:
Citroën eMyWay or MyWay system, often featuring CD player, radio, MP3 playback, Bluetooth connectivity, and optional navigation.
Display Type:
Central LCD display.
Driver Assistance
Driver Assistance Features:
Cruise control, speed limiter, parking sensors (front and rear), hill start assist (on some models).
Connectivity
Connectivity Options:
Bluetooth for hands-free calling and audio streaming, USB/Auxiliary input.
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
Typically every 20,000 km or 2 years, whichever comes first (using specific PSA engine oil).
Oil Change Interval Diesel:
Typically every 20,000 km or 2 years, whichever comes first (using specific PSA engine oil).
Timing Belt Replacement:
Recommended at 120,000 km or 6 years for most petrol engines (EP6 series), but consult specific engine variant in the manual. Diesel models may use a timing chain or belt with different intervals.
Fluid Specifications
Engine Oil Specification:
Various grades depending on engine, commonly PSA B71 2290 (low SAPS diesel) or PSA B71 2312 (low SAPS petrol/diesel), and others like 0W-30, 5W-30.
Coolant Specification:
Long-life coolant, typically PSA B71 5110 (OAT - Organic Acid Technology) or equivalent.
Brake Fluid Specification:
DOT 4 (e.g., PSA B71 2103).
Known Issues
Common Petrol Engine Issues:
Potential issues with ignition coils, oil consumption in early THP variants, timing chain stretch (EP6C/D), thermostat housing leaks.
Common Diesel Engine Issues:
DPF regeneration problems (especially with short journeys), swirl flap issues in some older HDi variants, injector issues.
Common Transmission Issues:
EGS transmission can be jerky; clutch wear in manual transmissions; leaks from seals.
Common Electrical Issues:
Various sensor failures (e.g., ABS sensors, ambient temperature sensor), issues with electronic control units (ECUs), interior light problems.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
French
Brand Specialty:
Known for innovative design, comfort-oriented suspension, and unique features.
Model Evolution
C4 Lineage:
Successor to the first-generation Citroën C4, built on PSA Group's Platform 2 (PF2).
Design Inspiration:
Introduced a more conventional, yet stylish design compared to some previous Citroën models, with a focus on aerodynamic efficiency.
Production
Production Locations:
Primarily produced at the PSA Group plant in Mulhouse, France, and also in El Palomar, Argentina, and Wuhan, China (for specific markets).
🏆 Awards & Recognition
Recognitions
Notable Awards:
Euro NCAP 5-star safety rating is a significant recognition. Often praised for comfort and styling by automotive journalists.
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