This comprehensive service repair manual provides detailed instructions for the overhaul of the Continental IO-360 A, C, and D, as well as the TSIO-360 A, B, C, and D aircraft engines. The manual covers a wide range of topics, including a general description of the engine, a list of specialized tools and equipment required for the overhaul process, detailed disassembly and cleaning procedures for components, thorough inspection guidelines, step-by-step assembly instructions for subassemblies, and finally, the final assembly and testing processes. The manual is richly illustrated with exploded diagrams, drawings, and photographs to guide users through each step of the overhaul process ensuring clarity and ease of understanding. Bookmarked sections allow for quick and easy navigation, making it simple to locate specific repair procedures. This manual is an invaluable resource for anyone involved in the maintenance and repair of Continental IO-360 and TSIO-360 aircraft engines.

The Continental IO-360 and TSIO-360 series of aircraft engines are renowned for their reliability, robust construction, and widespread use in general aviation. These six-cylinder horizontally opposed air-cooled engines, manufactured by Continental Motors, power a diverse range of aircraft, including single-engine trainers, light sport aircraft, and even some larger, twin-engine aircraft. The IO-360 models are naturally aspirated, while the TSIO-360 variants feature turbocharging for increased power and altitude performance. The series encompasses various models, including the IO-360 A, C & D, and the TSIO-360 A, B, C & D, each offering distinct power outputs and features.

The Continental IO-360 and TSIO-360 engines are characterized by their fuel-injected systems, which provide precise fuel delivery and efficient combustion. Additionally, they employ a wet sump lubrication system, ensuring proper oil circulation and engine protection. These engines are known for their smooth operation and low vibration, resulting in a comfortable experience for pilots and passengers. Their compact and lightweight design makes them ideal for use in various aircraft configurations. The Overhaul Service Repair Manual, specifically for the IO-360 and TSIO-360 series, serves as a comprehensive guide for aircraft mechanics and technicians, providing detailed instructions and specifications for all aspects of engine overhaul, from disassembly and inspection to reassembly and testing. This manual is an essential resource for maintaining the safety and performance of these widely used and reliable aircraft engines.