Dacia Duster 2015-2016 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Dacia Model: Duster Year: 2015-2016 Codes Platform Code: Renault Duster Mk1 facelift (Type H79) 👋 Introduction Market Position Segment: Compact SUV / Crossover Usp: Affordability, ruggedness, practicality, off-road capability for its class Competitive Analysis Key Competitors: Renault Captur, Nissan Qashqai (older generation), Skoda Yeti, Fiat 500X, Suzuki Vitara Key Features Design Philosophy: Robust, utilitarian, functional design emphasizing durability and affordability Facelift Impact: The 2015-2016 models represent a significant facelift, incorporating updated styling (front grille, headlights, bumpers), interior enhancements, and potentially revised engine options. 📋 Manual Details Coverage Areas Geographical Coverage: Global (designed for Dacia models, which are globally marketed under Renault in many regions) Page Count Estimated Page Count: High volume (hundreds of pages implied by description) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (implied by product description and target market) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, turbocharging (if applicable) Transmission Systems: Manual transmission, automatic transmission (if applicable), clutch, transfer case (for 4WD models) Drivetrain Systems: Front-wheel drive, all-wheel drive systems, drive shafts, differentials, axles Braking Systems: Front and rear brakes, hydraulic system, ABS, EBD, parking brake Suspension Steering Systems: Front and rear suspension, steering rack, power steering system Electrical Systems: Battery, charging system, starting system, lighting, instruments, body electronics, multiplexing (if applicable) Body And Chassis: Body panels, doors, windows, interior trim, chassis components, welding, body repair HVAC Systems: Heating, ventilation, and air conditioning (HVAC) system operation and repair Safety Systems: Airbags, seat belts, safety restraint systems (SRS) Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-ups, spark plug replacement Repair Procedures: Component removal, installation, overhaul, and replacement for all major systems Troubleshooting Procedures: Diagnostic charts, symptom-based troubleshooting, fault code interpretation (if applicable) Diagnostic Procedures: Step-by-step diagnostic routines for various systems Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems Specifications And Tolerances: Detailed technical specifications, torque values, clearances, and wear limits Special Tools: Identification and usage of specialized tools required for specific repairs Technical Depth Depth: Comprehensive (covers all aspects from basic maintenance to complete engine/transmission rebuilds) 📊 Manual Specifications File Format Format Details: PDF, digitally searchable and indexed for easy navigation Print Quality Printability: Printable (single pages or entire manual) Binding Type Binding: N/A (Digital Download - PDF) Paper Type Paper Quality: N/A (Digital Download - PDF) Software Compatibility Os Compatibility: Windows and macOS compatible Licensing Usage License: Lifetime use, no expiry, no renewal fees, multi-device compatibility ⚙️ Engine Specifications Primary Engine Engine Code 1: K4M (1.6 16V MPI) Displacement 1: 1598 cc Power 1: 105 PS (103 bhp; 77 kW) Torque 1: 148 Nm (109 lb-ft) Fuel System 1: Multi-point fuel injection (MPI) Emission Standard 1: Euro 5 Alternative Engine Engine Code 2: K9K (1.5 dCi turbodiesel) Displacement 2: 1461 cc Power 2 Low: 90 PS (89 bhp; 66 kW) Torque 2 Low: 200 Nm (148 lb-ft) Power 2 High: 110 PS (109 bhp; 81 kW) (less common for this year) Torque 2 High: 240 Nm (177 lb-ft) (for 110 PS variant) Fuel System 2: Common Rail Direct Injection (CRDi) with turbocharger Emission Standard 2: Euro 5 Performance Acceleration 0 100: Approx. 11-13 seconds (varies by engine/drivetrain) Top Speed: Approx. 160-175 km/h (varies by engine/drivetrain) 🔧 Transmission Standard Transmission Type: 5-speed manual (for 1.6 MPI and 1.5 dCi 90) Optional Transmission Type: 6-speed manual (for 1.5 dCi 110 - less common for 2015-16) Type 2: No automatic transmission option for Dacia Duster in this generation/year. Features Drivetrain Options: Front-wheel drive (FWD) and All-wheel drive (4WD) available for most engine variants. Gear Ratios Details: Specific gear ratios detailed within the manual for each transmission type. Fluid Specifications Manual Gearbox Oil: API GL-4, SAE 75W-80 or SAE 75W-90 (check manual for specific viscosity and Dacia approval) 📐 Dimensions Exterior Length: Approx. 4315 mm Width: Approx. 1822 mm (without mirrors) Height: Approx. 1625 mm Wheelbase: Approx. 2673 mm Ground Clearance: Approx. 210 mm (a key feature for its segment) Cargo Luggage Capacity Seats Up: Approx. 475-565 litres (depending on configuration) Luggage Capacity Seats Down: Approx. 1500 litres Weights Curb Weight: Approx. 1200-1400 kg (varies by engine and drivetrain) 🛡️ Safety Features Ratings Euro Ncap Rating: 3 Stars (2011 testing, likely representative for facelift) Active Features ABS: Standard (with EBD and Brake Assist) Esp: Optional on some variants, standard on higher trims or later models Traction Control: Often linked with ESP, also available on some 4WD models without full ESP Passive Features Airbags: Front airbags for driver and passenger; side airbags and curtain airbags available on higher trims. Seat Belts: Three-point seat belts with pre-tensioners and load limiters (front seats); three-point belts (rear seats). Child Seat Anchors: ISOFIX anchor points on rear side seats. 💡 Technology Features Infotainment Head Unit: Features a basic...
Step-by-step diagnostic routines for various systems
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems
Specifications And Tolerances:
Detailed technical specifications, torque values, clearances, and wear limits
Special Tools:
Identification and usage of specialized tools required for specific repairs
Technical Depth
Depth:
Comprehensive (covers all aspects from basic maintenance to complete engine/transmission rebuilds)
📊 Manual Specifications
File Format
Format Details:
PDF, digitally searchable and indexed for easy navigation
Print Quality
Printability:
Printable (single pages or entire manual)
Binding Type
Binding:
N/A (Digital Download - PDF)
Paper Type
Paper Quality:
N/A (Digital Download - PDF)
Software Compatibility
Os Compatibility:
Windows and macOS compatible
Licensing
Usage License:
Lifetime use, no expiry, no renewal fees, multi-device compatibility
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
K4M (1.6 16V MPI)
Displacement 1:
1598 cc
Power 1:
105 PS (103 bhp; 77 kW)
Torque 1:
148 Nm (109 lb-ft)
Fuel System 1:
Multi-point fuel injection (MPI)
Emission Standard 1:
Euro 5
Alternative Engine
Engine Code 2:
K9K (1.5 dCi turbodiesel)
Displacement 2:
1461 cc
Power 2 Low:
90 PS (89 bhp; 66 kW)
Torque 2 Low:
200 Nm (148 lb-ft)
Power 2 High:
110 PS (109 bhp; 81 kW) (less common for this year)
Torque 2 High:
240 Nm (177 lb-ft) (for 110 PS variant)
Fuel System 2:
Common Rail Direct Injection (CRDi) with turbocharger
Emission Standard 2:
Euro 5
Performance
Acceleration 0 100:
Approx. 11-13 seconds (varies by engine/drivetrain)
Top Speed:
Approx. 160-175 km/h (varies by engine/drivetrain)
🔧 Transmission
Standard Transmission
Type:
5-speed manual (for 1.6 MPI and 1.5 dCi 90)
Optional Transmission
Type:
6-speed manual (for 1.5 dCi 110 - less common for 2015-16)
Type 2:
No automatic transmission option for Dacia Duster in this generation/year.
Features
Drivetrain Options:
Front-wheel drive (FWD) and All-wheel drive (4WD) available for most engine variants.
Gear Ratios
Details:
Specific gear ratios detailed within the manual for each transmission type.
Fluid Specifications
Manual Gearbox Oil:
API GL-4, SAE 75W-80 or SAE 75W-90 (check manual for specific viscosity and Dacia approval)
📐 Dimensions
Exterior
Length:
Approx. 4315 mm
Width:
Approx. 1822 mm (without mirrors)
Height:
Approx. 1625 mm
Wheelbase:
Approx. 2673 mm
Ground Clearance:
Approx. 210 mm (a key feature for its segment)
Cargo
Luggage Capacity Seats Up:
Approx. 475-565 litres (depending on configuration)
Luggage Capacity Seats Down:
Approx. 1500 litres
Weights
Curb Weight:
Approx. 1200-1400 kg (varies by engine and drivetrain)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
3 Stars (2011 testing, likely representative for facelift)
Active Features
ABS:
Standard (with EBD and Brake Assist)
Esp:
Optional on some variants, standard on higher trims or later models
Traction Control:
Often linked with ESP, also available on some 4WD models without full ESP
Passive Features
Airbags:
Front airbags for driver and passenger; side airbags and curtain airbags available on higher trims.
Seat Belts:
Three-point seat belts with pre-tensioners and load limiters (front seats); three-point belts (rear seats).
Child Seat Anchors:
ISOFIX anchor points on rear side seats.
💡 Technology Features
Infotainment
Head Unit:
Features a basic infotainment system, often with CD/MP3 player, USB/AUX input. Higher trims may offer Bluetooth connectivity and a touchscreen interface (MediaNav system).
Navigation:
Optional navigation system available on higher trim levels, often integrated into the MediaNav touchscreen.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Parking Sensors:
Rear parking sensors available as an option or standard on higher trims.
Connectivity
Bluetooth:
Available on select models/trims for hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km or 1 year, whichever comes first (for both petrol and diesel). Check manual for specific oil type.
Air Filter Replacement:
Recommended every 30,000 km or 2 years.
Fuel Filter Replacement Diesel:
Recommended every 60,000 km or 3 years for diesel models.
Spark Plug Replacement Petrol:
Recommended every 60,000 km for K4M 1.6 MPI.
Timing Belt Replacement:
For K4M 1.6 MPI: Typically around 90,000-120,000 km or 5-6 years. Crucial to follow manual guidance due to potential for catastrophic engine damage if it breaks.
Fluid Specifications
Engine Oil Capacity 1 6:
Approx. 4.5 litres (with filter)
Engine Oil Spec 1 6:
Renault RN 0700 / RN 0710, SAE 5W-40 or 10W-40 (check manual for specific viscosity based on climate)
Engine Oil Capacity 1 5 Dci:
Approx. 4.4 litres (with filter)
Engine Oil Spec 1 5 Dci:
Renault RN 0720, SAE 5W-30 (low SAPS required for diesel particulate filter)
Coolant Type:
Antifreeze/coolant, ethylene glycol based, meeting Renault Type D or similar specifications (typically orange/red).
Brake Fluid Type:
DOT 4
Known Issues
Diesel Particulate Filter Dpf:
Potential for DPF clogging on diesel models if not used for sufficient longer journeys, leading to reduced performance and warning lights.
Clutch Wear:
Some reports of earlier clutch wear, particularly on 4WD models or in heavy usage scenarios.
Interior Rattles:
Given the focus on affordability, some interior trim pieces can be prone to developing rattles over time.
Electrical Gremlins:
As with many vehicles, occasional minor electrical issues (e.g., window regulators, central locking) can occur and are detailed in the manual.
📚 Vehicle History
Brand Heritage
Brand Identity:
Dacia, a Romanian manufacturer, known for producing robust, affordable, and practical vehicles. Acquired by Renault in 1999.
Model Evolution
First Generation Launch:
First generation Duster launched in 2010.
Facelift Timing:
Major facelift occurred for the 2014 model year, with continued refinement and updates for 2015-2016.
Production
Manufacturing Locations:
Primarily Pitesti, Romania; also assembled in Russia (as Renault Duster), Colombia, India (as Renault Duster), Brazil, and Iran.
🏆 Awards & Recognition
Recognitions
Popular Market Recognition:
Widely recognized as a value-for-money SUV, popular in emerging markets and as an affordable option in Western Europe.
Ratings
Customer Satisfaction:
Generally positive for its intended purpose and price point, often praised for reliability and practicality rather than luxury or advanced features.
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