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DAEWOO CIELO 1994-1997 Service Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Daewoo Model: Cielo Model Generation: First Generation (Tico-based platform) Model Years Covered: 1994, 1995, 1996, 1997 Codes Chassis Codes: KLA1 (though often referred to by engine codes) 👋 Introduction Market Position Segment: Subcompact/Compact Car Target Audience: Budget-conscious buyers, emerging markets Competitive Analysis Key Competitors: Hyundai Excel, Kia Sephia (later), Ford Festiva/Aspire, Mitsubishi Colt/Mirage, Suzuki Swift/Cultus, Nissan Sentra (earlier models). Key Features Design Origin: Based on the Opel Astra F platform (GM Europe), shared many components. Value Proposition: Affordable pricing, practical design, relatively simple mechanics. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: Digital (likely PDF, though physical versions existed) Page Count Estimated Page Count: ~500-700 pages (typical for a comprehensive service manual of this era) 📖 Manual Coverage Systems Covered Engine: Detailed overhaul, diagnosis, timing belt replacement, cooling system, lubrication system, fuel system (carburetor/injection depending on variant), ignition system, emissions control. Transmission: Manual transmission overhaul and repair, clutch system diagnosis and replacement, automatic transmission overhaul and repair (if applicable to specific markets/engines), drivetrain components. Brakes: Front and rear brake system repair, hydraulic system bleeding, disc and drum brake component replacement, parking brake. Suspension: Front MacPherson strut suspension, rear torsion beam axle, shock absorber replacement, coil spring service, wheel alignment specifications. Steering: Manual steering rack and pinion diagnosis and repair, steering column service. Electrical System: Comprehensive wiring diagrams, battery and charging system, starter motor, alternator, lighting systems, fuses and relays, instrument cluster, ignition switch, power windows/locks (if equipped). Body And Chassis: Body panel repair and replacement, door and window mechanisms, interior trim removal and installation, underbody protection, jacking points, towing information. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, spark plug service, fluid checks and top-offs, belt inspection and replacement. Troubleshooting: Diagnostic procedures for common symptoms, fault code interpretation (if applicable to OBD-I/II), electrical troubleshooting flowcharts. Repair: Step-by-step instructions for component removal, repair, and reinstallation for all major systems. Specifications: Torque specifications for critical fasteners, fluid capacities, diagnostic values, engine data. Technical Depth Depth Of Coverage: Comprehensive, covering basic to advanced repairs and diagnostics for DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format Digital Format: PDF (most probable) Searchable: Yes (if well-digitized PDF) Printable: Yes Print Quality Illustration Clarity: High (typical for factory service manuals) Binding Type Original Binding: Spiral-bound or perfect-bound (for physical manuals) Paper Type Original Paper: Durable, often glossy paper for diagrams ⚙️ Engine Specifications Primary Engine Engine Code: C16SE (1.6L) Engine Type: Inline 4-cylinder, SOHC (Single Overhead Camshaft) Displacement: 1598 cc (1.6 Liters) Performance Horsepower: ~75-85 PS (55-63 kW) at ~5200 rpm (variant dependent) Torque: ~120-130 Nm (89-96 lb-ft) at ~3000-3600 rpm (variant dependent) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) - common for this era, some markets may have had carbureted versions earlier. Fuel Type: Unleaded Gasoline (Octane rating appropriate for the market) Engine Components Timing Drive: Timing Belt 🔧 Transmission Standard Transmission Type: 5-speed Manual Optional Transmission Type: 3-speed Automatic (less common, market dependent) Features Clutch Type: Dry, Single Plate Clutch Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 (check specific manual for exact OEM spec) Automatic Transmission Fluid: Dexron III (or equivalent) 📐 Dimensions Exterior Body Styles: 3-door Hatchback, 5-door Hatchback, 4-door Sedan Length: ~3995 mm (Sedan), ~3850 mm (Hatchback) Width: ~1660 mm Height: ~1420 mm (Sedan), ~1400 mm (Hatchback) Weights Curb Weight: ~950-1050 kg (depending on body style and equipment) Gross Vehicle Weight Rating: Approx. 1400-1500 kg Cargo Trunk Capacity: ~350-400 Liters (Sedan), ~200-250 Liters (Hatchback with rear seats up) 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data readily available for this specific era and market; generally considered basic safety for its class and time. Active Features Braking System: Front: Ventilated Disc, Rear: Drum (standard). ABS optional on higher trims/later models. Passive Features Seatbelts: 3-point front seatbelts, 2-point or 3-point rear seatbelts (market dependent). Airbags: Driver airbag optional on higher trims/later models, passenger airbag generally not available. Chassis Safety: Crumple zones, reinforced passenger cell (standard GM design philosophy). 💡 Technology Features Infotainment Audio System: Factory AM/FM Radio with Cassette Player; CD player optional on higher trims. Speakers: Typically 2 or 4 speakers. Driver Assistance ABS: Optional on some models/markets. Connectivity Auxiliary Ports: No standard USB or Bluetooth connectivity; aftermarket solutions typically required. 🔧 Maintenance Service Intervals Engine Oil Change: Every 7,500 - 10,000 km or 6-12 months (whichever comes first), depending on driving conditions. Oil Filter Replacement: At every oil change. Air Filter Replacement: Every 15,000 - 20,000 km or annually. Spark Plug Replacement: Every 30,000 - 40,000 km (depending on plug type). Timing Belt Replacement: Every 60,000 - 80,000 km or 4-5 years (critical item, inspect regularly). Fluid Specifications Engine Oil: API SJ/SL, SAE 10W-30 or 5W-30 (check owner's manual for specific viscosity recommendation based on climate). Coolant: Ethylene...
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DAEWOO CIELO 1994-1997 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Cielo
Model Generation:
First Generation (Tico-based platform)
Model Years Covered:
1994, 1995, 1996, 1997
Codes
Chassis Codes:
KLA1 (though often referred to by engine codes)
👋 Introduction
Market Position
Segment:
Subcompact/Compact Car
Target Audience:
Budget-conscious buyers, emerging markets
Competitive Analysis
Key Competitors:
Hyundai Excel, Kia Sephia (later), Ford Festiva/Aspire, Mitsubishi Colt/Mirage, Suzuki Swift/Cultus, Nissan Sentra (earlier models).
Key Features
Design Origin:
Based on the Opel Astra F platform (GM Europe), shared many components.
Value Proposition:
Affordable pricing, practical design, relatively simple mechanics.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
Digital (likely PDF, though physical versions existed)
Page Count
Estimated Page Count:
~500-700 pages (typical for a comprehensive service manual of this era)
📖 Manual Coverage
Systems Covered
Engine:
Detailed overhaul, diagnosis, timing belt replacement, cooling system, lubrication system, fuel system (carburetor/injection depending on variant), ignition system, emissions control.
Transmission:
Manual transmission overhaul and repair, clutch system diagnosis and replacement, automatic transmission overhaul and repair (if applicable to specific markets/engines), drivetrain components.
Brakes:
Front and rear brake system repair, hydraulic system bleeding, disc and drum brake component replacement, parking brake.
Suspension:
Front MacPherson strut suspension, rear torsion beam axle, shock absorber replacement, coil spring service, wheel alignment specifications.
Steering:
Manual steering rack and pinion diagnosis and repair, steering column service.
Electrical System:
Comprehensive wiring diagrams, battery and charging system, starter motor, alternator, lighting systems, fuses and relays, instrument cluster, ignition switch, power windows/locks (if equipped).
Body And Chassis:
Body panel repair and replacement, door and window mechanisms, interior trim removal and installation, underbody protection, jacking points, towing information.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, spark plug service, fluid checks and top-offs, belt inspection and replacement.
Troubleshooting:
Diagnostic procedures for common symptoms, fault code interpretation (if applicable to OBD-I/II), electrical troubleshooting flowcharts.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation for all major systems.
Specifications:
Torque specifications for critical fasteners, fluid capacities, diagnostic values, engine data.
Technical Depth
Depth Of Coverage:
Comprehensive, covering basic to advanced repairs and diagnostics for DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
Digital Format:
PDF (most probable)
Searchable:
Yes (if well-digitized PDF)
Printable:
Yes
Print Quality
Illustration Clarity:
High (typical for factory service manuals)
Binding Type
Original Binding:
Spiral-bound or perfect-bound (for physical manuals)
Paper Type
Original Paper:
Durable, often glossy paper for diagrams
⚙️ Engine Specifications
Primary Engine
Engine Code:
C16SE (1.6L)
Engine Type:
Inline 4-cylinder, SOHC (Single Overhead Camshaft)
Displacement:
1598 cc (1.6 Liters)
Performance
Horsepower:
~75-85 PS (55-63 kW) at ~5200 rpm (variant dependent)
Torque:
~120-130 Nm (89-96 lb-ft) at ~3000-3600 rpm (variant dependent)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) - common for this era, some markets may have had carbureted versions earlier.
Fuel Type:
Unleaded Gasoline (Octane rating appropriate for the market)
Engine Components
Timing Drive:
Timing Belt
🔧 Transmission
Standard
Transmission Type:
5-speed Manual
Optional
Transmission Type:
3-speed Automatic (less common, market dependent)
Features
Clutch Type:
Dry, Single Plate Clutch
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 (check specific manual for exact OEM spec)
Automatic Transmission Fluid:
Dexron III (or equivalent)
📐 Dimensions
Exterior
Body Styles:
3-door Hatchback, 5-door Hatchback, 4-door Sedan
Length:
~3995 mm (Sedan), ~3850 mm (Hatchback)
Width:
~1660 mm
Height:
~1420 mm (Sedan), ~1400 mm (Hatchback)
Weights
Curb Weight:
~950-1050 kg (depending on body style and equipment)
Gross Vehicle Weight Rating:
Approx. 1400-1500 kg
Cargo
Trunk Capacity:
~350-400 Liters (Sedan), ~200-250 Liters (Hatchback with rear seats up)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data readily available for this specific era and market; generally considered basic safety for its class and time.
Active Features
Braking System:
Front: Ventilated Disc, Rear: Drum (standard). ABS optional on higher trims/later models.
Passive Features
Seatbelts:
3-point front seatbelts, 2-point or 3-point rear seatbelts (market dependent).
Airbags:
Driver airbag optional on higher trims/later models, passenger airbag generally not available.
Chassis Safety:
Crumple zones, reinforced passenger cell (standard GM design philosophy).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM Radio with Cassette Player; CD player optional on higher trims.
Speakers:
Typically 2 or 4 speakers.
Driver Assistance
ABS:
Optional on some models/markets.
Connectivity
Auxiliary Ports:
No standard USB or Bluetooth connectivity; aftermarket solutions typically required.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 - 10,000 km or 6-12 months (whichever comes first), depending on driving conditions.
Oil Filter Replacement:
At every oil change.
Air Filter Replacement:
Every 15,000 - 20,000 km or annually.
Spark Plug Replacement:
Every 30,000 - 40,000 km (depending on plug type).
Timing Belt Replacement:
Every 60,000 - 80,000 km or 4-5 years (critical item, inspect regularly).
Fluid Specifications
Engine Oil:
API SJ/SL, SAE 10W-30 or 5W-30 (check owner's manual for specific viscosity recommendation based on climate).
Coolant:
Ethylene Glycol based coolant, 50/50 mix with distilled water. Protects to -37°C (-34°F).
Brake Fluid:
DOT 3 or DOT 4.
Power Steering Fluid:
ATF Dexron III (if power steering equipped, often not standard).
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, exhaust system, minor electrical gremlins (e.g., door lock actuators, interior lighting).
Engine Reliability:
Generally considered robust for its class when properly maintained. Timing belt failure can cause catastrophic engine damage.
Corrosion:
Rusting in common areas like wheel arches, sills, and around windows can be an issue depending on climate and care.
📚 Vehicle History
Brand Heritage
Manufacturer:
Daewoo Motor Company (South Korea)
Parent Company Era:
During this period, Daewoo was an independent entity before its acquisition by GM.
Model Evolution
Predecessor:
Daewoo Nexia (which was a rebadged Opel Kadett E)
Platform Sharing:
Based on the GM T-car platform, specifically sharing underpinnings and engine technology with the Opel Astra F.
Production
Production Location:
South Korea (main), with assembly in other countries for export markets.
Production Years:
1994-1997 (for this specific model designation).
🏆 Awards & Recognition
Recognitions
Market Reception:
While not a recipient of major awards, the Cielo was recognized for its affordability and practicality in its target markets. Often a strong seller in developing economies due to its low price point.
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