Basic Information Identification Make: Daewoo Model: Kalos Generation: First Generation (T200) Model Years Covered: 2004, 2005, 2006 Codes Chassis Code: T200 Introduction Market Position Vehicle Segment: Subcompact Car Competitive Analysis Key Competitors: Hyundai Getz, Kia Rio, Chevrolet Aveo (same platform as Kalos), Ford Fiesta, Opel Corsa Key Features Design Influence: Designed by Italdesign Giugiaro, known for its distinct styling Platform Sharing: Shared platform with Chevrolet Aveo (T200) Manual Details Coverage Areas Primary Focus: Workshop Service and Repair Target Audience: Professional Technicians and DIY Mechanics Page Count Estimated Pages: Hundreds (Specific number not provided, but implies comprehensive content) Manual Type Type: Complete Official Full Factory Service Repair Manual Language Language: English Format File Format Delivery: WinRAR ZIP archive (.zip) containing HTML (.html) and PNG (.png) documents Digital Access: Instant Download Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Exhaust System, Drivetrain, Transmission Chassis: Suspension, Steering, Brakes, Wheels and Tires Electrical: Body Electrical Systems, Powertrain Control Module (PCM), Lighting, Instrumentation, Audio Systems, HVAC Controls Body: Body Panels, Doors, Windows, Interior Trim, Exterior Trim, Body Sealing Procedures Included Maintenance: Routine Checks, Fluid Changes, Filter Replacements, Lubrication Repair: Step-by-step repair procedures for all major components and systems Diagnostics: Troubleshooting guides, diagnostic fault codes (DTCs), component testing Disassembly Assembly: Complete disassembly and reassembly instructions for components Cleaning Reinstallation: Procedures for cleaning and properly reinstalling parts Technical Depth Depth: Comprehensive (Covers fundamentals to detailed repairs, suitable for both novice and experienced) Illustrations: High-quality diagrams, exploded views, and illustrations Manual Specifications File Format Primary Format: .zip archive Included Document Formats: .html, .png Print Quality Printability: Full Printable (Individual pages or entire manual) Binding Type Binding Type: Digital (PDF equivalent via HTML) Paper Type Paper Type: N/A (Digital) Viewing Features Zoom Functionality: YES (Zoom IN/OUT capabilities) Compatibility Operating Systems: All Versions of Windows & Mac Engine Specifications Primary Engine Engine Code Common: F14D3 (1.4L) Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 1399 cc (1.4 Liters) Bore X Stroke: 77.4 mm x 75.4 mm (approx.) Compression Ratio: 10.5:1 (approx.) Performance Horsepower Kw: 94 PS (93 hp; 69 kW) at 6000 rpm (for 1.4L) Torque Nm: 130 Nm (96 lb-ft) at 3400 rpm (for 1.4L) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Codes Available Other Engines: B12D1 (1.2L), F16D3 (1.6L) Transmission Standard Transmission Type Std: 5-Speed Manual Optional Transmission Type Opt: 4-Speed Automatic Features Clutch Type: Hydraulic, Dry Single Plate Clutch Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (Refer to manual for exact specification and capacity) Automatic Transmission Fluid: Dexron III (Refer to manual for exact specification and capacity) Dimensions Exterior Length: 3880 mm (152.8 in) Width: 1670 mm (65.7 in) Height: 1500 mm (59.1 in) Wheelbase: 2400 mm (94.5 in) Weights Curb Weight: Approx. 1035 kg (2282 lbs) for 1.4L Manual Gross Vehicle Weight Rating: Varies by configuration (Refer to manual for specific ratings) Safety Features Ratings Crash Test Results: Euro NCAP: 3 Stars (2004) Active Features ABS: Available on higher trims (Anti-lock Braking System) Brake Assist: Potentially available on certain trims Passive Features Airbags: Driver and Passenger Airbags (Standard on most markets) Seatbelts: 3-point front and rear seatbelts Child Seat Anchors: ISOFIX preparation Technology Features Infotainment Audio System: Factory fitted radio/CD player with basic speaker system Instrument Cluster: Analog gauges for speedometer, tachometer, fuel, and temperature Driver Assistance Parking Sensors: Not typically factory fitted on base models, potential aftermarket option. Connectivity Usb Aux Input: Not standard; likely requires aftermarket integration. Maintenance Service Intervals Oil Change Interval: Every 15,000 km or 12 months (Refer to manual for specific engine and oil type recommendations) Air Filter Replacement: Every 30,000 km or 24 months (Refer to manual) Spark Plug Replacement: Every 60,000 km (Refer to manual for specific spark plug type, e.g., Iridium) Coolant Change Interval: Every 2-3 years or 40,000-60,000 km (Refer to manual for coolant type and capacity) Fluid Specifications Engine Oil Type: API SJ/SL, ACEA A3/B3 or higher, Viscosity SAE 5W-30 or 5W-40 (Refer to manual for precise specification and capacity) Brake Fluid Type: DOT 3 or DOT 4 (Refer to manual for exact specification) Power Steering Fluid: Refer to manual for specific type (often ATF Dexron III or a dedicated fluid) Known Issues Common Complaints: Potential for electrical gremlins, minor body rust, clutch wear, and occasional engine sensor issues. Transmission Reliability: Automatic transmissions may require periodic fluid changes to maintain longevity. Vehicle History Brand Heritage Parent Company: Daewoo Motor was a South Korean automobile manufacturer, later acquired by General Motors. Model Evolution Debut: The Kalos (T200) was introduced in 2002 globally and for the 2004 model year in many markets. It replaced the Daewoo Lanos. Production Production Period: 2002-2008 (Globally, with regional variations and rebadging) Manufacturing Locations: South Korea (Bupyeong-gu, Incheon), Ukraine (ZAZ), Poland (FSO) Rebadging Rebadged Versions: Chevrolet Aveo (T200), Holden Barina (TK) Awards & Recognition Recognitions Safety...