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DAEWOO KALOS T2OO 2002-2011 Service Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Kalos Internal Code: T200 Production Years Covered: 2002-2011 👋 Introduction Market Position Target Audience: Daewoo Kalos T200 owners, DIY mechanics, independent repair shops Competitive Analysis Advantages: Digital format offers zoom capabilities; comprehensive coverage compared to generic online resources. Key Features User Friendliness: Step-by-step detail, easy to understand for self-repair, saving expenses. Delivery: Immediate download after payment. 📋 Manual Details Coverage Areas Primary Coverage: Maintenance and repair procedures Included Systems: General Information, Specifications, Technical Features and Description, Rigging Information, Troubleshooting, Electrical System, Fuel System, Power Unit, Lower Unit, Bracket Unit, Maintenance, Index, Appendix Page Count Estimated Page Count: Extensive (Specific count not provided, but implies comprehensive coverage) Manual Type Type: Service Repair Factory Manual Language Language: English Format Digital Format: HTML, PNG Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader (for viewing associated PNG files or if PDF conversion is inherent) 📖 Manual Coverage Systems Covered Engine Mechanical: Power Unit (engine components, overhaul, timing, lubrication, cooling) Fuel System: Fuel System (components, injection, fuel delivery, emissions) Electrical System: Electrical System (wiring diagrams, component testing, charging system, starting system, ignition system, lighting, accessories) Chassis Suspension: Bracket Unit (likely refers to suspension and steering components) Drivetrain: Lower Unit (potentially transmission and drive axle components) Procedures Included Diagnostics: Troubleshooting (systematic diagnostic procedures for common and complex issues) Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Repair: Step-by-step repair instructions for various components and systems Technical Data: Specifications, technical features, rigging information Technical Depth Depth: Comprehensive (from general information to detailed repair procedures, suitable for self-repair) 📊 Manual Specifications File Format Primary Format: HTML Secondary Format: PNG (for illustrations/diagrams) Print Quality Quality Claim: The best quality. Guaranteed Binding Type Binding: Not applicable (PDF Download) Paper Type Paper Type: Not applicable (Digital Download) Accessibility Zoom Functionality: Excellent (zoom in anywhere on computer for clarity) ⚙️ Engine Specifications Primary Engine Engine Family: Ecotec (GM family of engines, adapted for Daewoo) Engine Details Common Engine Options: 1.2L (F12S3), 1.4L (F14S3, L95), 1.6L (F16D3, L10) Performance Typical Horsepower: Approx. 75-85 HP (1.2L), 90-100 HP (1.4L), 105-115 HP (1.6L) - Varies by specific engine code and market. Typical Torque: Approx. 110-120 Nm (1.2L), 125-135 Nm (1.4L), 145-155 Nm (1.6L) - Varies by specific engine code and market. Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Ignition System: Electronic Ignition Cooling System Cooling Type: Liquid-cooled Engine Management ECU Type: Electronic Control Unit (ECU) - Specific model dependent 🔧 Transmission Standard Transmission Type Std: 5-speed Manual Transmission Optional Transmission Type Opt: 4-speed Automatic Transmission Features Clutch Type: Hydraulic clutch actuation (Manual) Fluid Requirements Manual Transmission Fluid: API GL-4, SAE 75W-90 or SAE 80W-90 (Consult manual for exact specification and capacity) Automatic Transmission Fluid: Dexron III or equivalent (Consult manual for exact specification and capacity) 📐 Dimensions Exterior Dimensions Length: Approx. 3,915 mm (Hatchback), Approx. 4,251 mm (Sedan) Width: Approx. 1,680 mm Height: Approx. 1,480 mm (Hatchback), Approx. 1,440 mm (Sedan) Wheelbase Wheelbase: Approx. 2,430 mm Weights Curb Weight: Approx. 1,000 - 1,100 kg (depending on engine and transmission) Cargo Dimensions Cargo Volume: Variable, dependent on body style (Hatchback vs. Sedan) 🛡️ Safety Features Ratings Eura Ncap Rating: 4 Stars (Early models, specific to certain configurations) Active Features Braking System: Front Disc Brakes, Rear Drum Brakes (ABS optional or standard on higher trims) Traction Control: Optional Passive Features Airbags: Driver and Front Passenger Airbags standard; Side Airbags optional Seatbelts: Pre-tensioner seatbelts Construction Body Structure: Reinforced safety cage 💡 Technology Features Infotainment Audio System: Factory radio with CD player, MP3 capability (optional), auxiliary input (optional) Display: Digital or analog instrument cluster, basic central display for clock/radio. Driver Assistance Parking Assistance: Rear parking sensors (optional on some trims) Connectivity Bluetooth: Not commonly available on early models, introduced on later facelifted versions as an option. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km or 12 months (refer to manual for exact interval and driving conditions) Air Filter Replacement: Every 20,000 - 40,000 km or as needed based on inspection Spark Plug Replacement: Typically 40,000 - 60,000 km for standard plugs, or 80,000 - 100,000 km for iridium/platinum plugs (refer to manual) Fluid Specifications Engine Oil Viscosity: 0W-30, 5W-30, or 5W-40 (API SN/SP, ACEA A3/B3/B4, GM dexos1™ Gen 2 compliant - consult manual for exact spec) Coolant Type: GM Dex-Cool® (Orange) or equivalent OAT (Organic Acid Technology) antifreeze/coolant Brake Fluid Type: DOT 3 or DOT 4 Known Issues Common Wear Items: Clutch wear, suspension bushings, exhaust system components, front wheel bearings, lambda sensors (oxygen sensors). Electrical Quirks: Occasional issues with power window regulators, door lock actuators, and instrument cluster lighting. Engine Concerns: Potential for oil leaks from valve cover gasket, timing chain noise on higher mileage vehicles. 📚 Vehicle History Brand Heritage Manufacturer Origin: South Korea Model Evolution Segment: Subcompact car...
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DAEWOO KALOS T2OO 2002-2011 Service Manual
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Kalos
Internal Code:
T200
Production Years Covered:
2002-2011
👋 Introduction
Market Position
Target Audience:
Daewoo Kalos T200 owners, DIY mechanics, independent repair shops
Competitive Analysis
Advantages:
Digital format offers zoom capabilities; comprehensive coverage compared to generic online resources.
Key Features
User Friendliness:
Step-by-step detail, easy to understand for self-repair, saving expenses.
Delivery:
Immediate download after payment.
📋 Manual Details
Coverage Areas
Primary Coverage:
Maintenance and repair procedures
Included Systems:
General Information, Specifications, Technical Features and Description, Rigging Information, Troubleshooting, Electrical System, Fuel System, Power Unit, Lower Unit, Bracket Unit, Maintenance, Index, Appendix
Page Count
Estimated Page Count:
Extensive (Specific count not provided, but implies comprehensive coverage)
Manual Type
Type:
Service Repair Factory Manual
Language
Language:
English
Format
Digital Format:
HTML, PNG
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software Requirements:
Adobe PDF Reader (for viewing associated PNG files or if PDF conversion is inherent)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Power Unit (engine components, overhaul, timing, lubrication, cooling)
Fuel System:
Fuel System (components, injection, fuel delivery, emissions)
Electrical System:
Electrical System (wiring diagrams, component testing, charging system, starting system, ignition system, lighting, accessories)
Chassis Suspension:
Bracket Unit (likely refers to suspension and steering components)
Drivetrain:
Lower Unit (potentially transmission and drive axle components)
Procedures Included
Diagnostics:
Troubleshooting (systematic diagnostic procedures for common and complex issues)
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Repair:
Step-by-step repair instructions for various components and systems
Technical Data:
Specifications, technical features, rigging information
Technical Depth
Depth:
Comprehensive (from general information to detailed repair procedures, suitable for self-repair)
📊 Manual Specifications
File Format
Primary Format:
HTML
Secondary Format:
PNG (for illustrations/diagrams)
Print Quality
Quality Claim:
The best quality. Guaranteed
Binding Type
Binding:
Not applicable (PDF Download)
Paper Type
Paper Type:
Not applicable (Digital Download)
Accessibility
Zoom Functionality:
Excellent (zoom in anywhere on computer for clarity)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Ecotec (GM family of engines, adapted for Daewoo)
Engine Details
Common Engine Options:
1.2L (F12S3), 1.4L (F14S3, L95), 1.6L (F16D3, L10)
Performance
Typical Horsepower:
Approx. 75-85 HP (1.2L), 90-100 HP (1.4L), 105-115 HP (1.6L) - Varies by specific engine code and market.
Typical Torque:
Approx. 110-120 Nm (1.2L), 125-135 Nm (1.4L), 145-155 Nm (1.6L) - Varies by specific engine code and market.
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Ignition System:
Electronic Ignition
Cooling System
Cooling Type:
Liquid-cooled
Engine Management
ECU Type:
Electronic Control Unit (ECU) - Specific model dependent
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual Transmission
Optional
Transmission Type Opt:
4-speed Automatic Transmission
Features
Clutch Type:
Hydraulic clutch actuation (Manual)
Fluid Requirements
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or SAE 80W-90 (Consult manual for exact specification and capacity)
Automatic Transmission Fluid:
Dexron III or equivalent (Consult manual for exact specification and capacity)
📐 Dimensions
Exterior Dimensions
Length:
Approx. 3,915 mm (Hatchback), Approx. 4,251 mm (Sedan)
Width:
Approx. 1,680 mm
Height:
Approx. 1,480 mm (Hatchback), Approx. 1,440 mm (Sedan)
Wheelbase
Wheelbase:
Approx. 2,430 mm
Weights
Curb Weight:
Approx. 1,000 - 1,100 kg (depending on engine and transmission)
Cargo Dimensions
Cargo Volume:
Variable, dependent on body style (Hatchback vs. Sedan)
🛡️ Safety Features
Ratings
Eura Ncap Rating:
4 Stars (Early models, specific to certain configurations)
Active Features
Braking System:
Front Disc Brakes, Rear Drum Brakes (ABS optional or standard on higher trims)
Traction Control:
Optional
Passive Features
Airbags:
Driver and Front Passenger Airbags standard; Side Airbags optional
Seatbelts:
Pre-tensioner seatbelts
Construction
Body Structure:
Reinforced safety cage
💡 Technology Features
Infotainment
Audio System:
Factory radio with CD player, MP3 capability (optional), auxiliary input (optional)
Display:
Digital or analog instrument cluster, basic central display for clock/radio.
Driver Assistance
Parking Assistance:
Rear parking sensors (optional on some trims)
Connectivity
Bluetooth:
Not commonly available on early models, introduced on later facelifted versions as an option.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or 12 months (refer to manual for exact interval and driving conditions)
Air Filter Replacement:
Every 20,000 - 40,000 km or as needed based on inspection
Spark Plug Replacement:
Typically 40,000 - 60,000 km for standard plugs, or 80,000 - 100,000 km for iridium/platinum plugs (refer to manual)
Fluid Specifications
Engine Oil Viscosity:
0W-30, 5W-30, or 5W-40 (API SN/SP, ACEA A3/B3/B4, GM dexos1™ Gen 2 compliant - consult manual for exact spec)
Coolant Type:
GM Dex-Cool® (Orange) or equivalent OAT (Organic Acid Technology) antifreeze/coolant
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, exhaust system components, front wheel bearings, lambda sensors (oxygen sensors).
Electrical Quirks:
Occasional issues with power window regulators, door lock actuators, and instrument cluster lighting.
Engine Concerns:
Potential for oil leaks from valve cover gasket, timing chain noise on higher mileage vehicles.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
South Korea
Model Evolution
Segment:
Subcompact car
Design Influence:
Designed by Italdesign Giugiaro, sharing platform elements with Opel Corsa C.
Production
Manufacturing Locations:
South Korea, potentially other GM assembly plants globally.
Rebranding:
Also sold as Chevrolet Kalos and Holden Barina (XC).
🏆 Awards & Recognition
Recognitions
Safety Award:
Achieved 4 stars in Euro NCAP crash tests, indicating good overall safety performance for its class and era.
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