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Daewoo Korando 1996-2006 All Service Repair Manual PDF Download
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Basic Information Identification Make: Daewoo Model: Korando Generation Generation Name: First Generation (K4) Codes Internal Chassis Code: K4 Introduction Market Position Segment: Compact SUV / Off-road Vehicle Target Audience: DIY...
Taper: Cars
Distributeur:
UGS: 79823
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| Basic Information | |
| Identification | |
| Make: | Daewoo |
| Model: | Korando |
| Generation | |
| Generation Name: | First Generation (K4) |
| Codes | |
| Internal Chassis Code: | K4 |
| Introduction | |
| Market Position | |
| Segment: | Compact SUV / Off-road Vehicle |
| Target Audience: | DIY enthusiasts, independent mechanics, owners seeking cost-effective maintenance and repair solutions |
| Competitive Analysis | |
| Key Competitors: | Jeep Wrangler, Suzuki Vitara/Grand Vitara, Toyota RAV4, Mitsubishi Pajero/Montero Sport, Land Rover Discovery (relative to its era and market) |
| Key Features | |
| Manual Benefit 1: | Enables independent repair and maintenance, saving on labor costs |
| Manual Benefit 2: | Provides in-depth understanding of vehicle systems for emergency situations |
| Manual Benefit 3: | Facilitates proper disassembly, reassembly, and component refurbishment |
| Manual Benefit 4: | Convenient digital download for anytime, anywhere access |
| Manual Details | |
| Coverage Areas | |
| Applicable Years: | 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 |
| Regions Covered: | Global (specific market variations may exist) |
| Page Count | |
| Estimated Page Count: | Extensive (typical for comprehensive service manuals, likely 1000+ pages) |
| Manual Type | |
| Type: | Service and Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Complete service, repair, diagnostics, and overhaul of all engine variants |
| Transmission: | Service and repair for both manual and automatic transmissions |
| Drivetrain: | Front-wheel drive, rear-wheel drive, and 4x4/AWD system service, differentials, axles, driveshafts |
| Brakes: | Hydraulic system, ABS, disc/drum brake servicing, component replacement |
| Steering: | Power steering system, steering gear, linkages, troubleshooting |
| Suspension: | Front and rear suspension components, shock absorbers, springs, alignment |
| Electrical System: | Complete wiring diagrams, component testing, lighting, charging system, starting system |
| Engine Control: | ECU diagnostics, sensor testing, fuel injection system control, ignition system |
| Fuel System: | Fuel pump, injectors, fuel lines, fuel tank, emissions control |
| Cooling System: | Radiator, water pump, thermostat, fan, coolant specifications |
| Exhaust System: | Catalytic converter, mufflers, pipes, emission controls |
| Body And Chassis: | Body panel repair, chassis components, rust prevention, structural integrity |
| Restraint System: | Airbags, seatbelts, safety system diagnostics |
| Procedures Included | |
| Maintenance: | Scheduled maintenance, oil changes, filter replacements, fluid checks, lubrication |
| Troubleshooting: | Diagnostic flowcharts, symptom-based troubleshooting, common fault identification |
| Repair: | Step-by-step repair instructions for all major vehicle systems and components |
| Disassembly Reassembly: | Detailed instructions for removing and refitting parts and assemblies |
| Diagnostics: | On-board diagnostics (OBD) procedures, fault code interpretation, live data analysis |
| Wiring Diagrams: | Comprehensive electrical schematics for all systems |
| Technical Depth | |
| Depth: | Comprehensive, covering routine maintenance to complete engine and transmission rebuilds |
| Diagnostic Level: | Advanced, including component testing, signal tracing, and ECU interaction |
| Repair Instructions: | Detailed, illustrated procedures with torque specifications and special tool requirements |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Compatibility: | All Windows & Mac versions |
| Reader Requirement: | Adobe PDF Reader |
| Compression Requirement: | WinZip (or equivalent unzipping software) |
| Print Quality | |
| Printability: | Printable pages |
| Binding Type | |
| Binding: | Not Applicable (Digital Download) |
| Paper Type | |
| Paper Type: | Not Applicable (Digital Download) |
| Engine Specifications | |
| Primary Engine | |
| Engine Displacement Liters: | Typically 2.0L (G20DOHC) and 2.3L (G23DOHC) petrol; 2.6L (G26DL) petrol; 2.9L (OM662) diesel, and later 2.0L diesel (D20DT) |
| Performance | |
| Horsepower Range: | Approx. 120-140 HP for petrol, 90-110 HP for diesel (varies by specific engine variant and year) |
| Torque Range: | Approx. 170-190 Nm for petrol, 180-230 Nm for diesel (varies by specific engine variant and year) |
| Fuel System | |
| Fuel Delivery: | Fuel Injection (MPI for petrol, Common Rail Direct Injection for later diesel variants) |
| Fuel Type: | Unleaded Petrol (91-98 RON), Diesel Fuel |
| Engine Codes | |
| Common Petrol Engines: | G20DOHC, G23DOHC |
| Common Diesel Engines: | OM662, D20DT |
| Transmission | |
| Standard | |
| Transmission Type Std: | 5-Speed Manual Transmission |
| Optional | |
| Transmission Type Opt: | 4-Speed Automatic Transmission |
| Features | |
| Drivetrain Options: | Part-time 4WD (selectable 2WD/4WD) with transfer case |
| Fluid Specifications | |
| Manual Transmission Fluid: | API GL-4 or GL-5, SAE 75W-90 or 80W-90 (refer to manual for specific grade) |
| Automatic Transmission Fluid: | Dexron III or equivalent (refer to manual for specific type and capacity) |
| Dimensions | |
| Exterior | |
| Length Mm: | Approx. 4,040 - 4,200 mm (varies by body style) |
| Width Mm: | Approx. 1,770 - 1,800 mm |
| Height Mm: | Approx. 1,640 - 1,700 mm |
| Wheelbase Mm: | Approx. 2,420 mm |
| Weights | |
| Curb Weight Kg: | Approx. 1,500 - 1,700 kg |
| Safety Features | |
| Ratings | |
| Crash Test Ratings: | Varies by region and testing authority; generally considered average for its era. |
| Active Features | |
| Active Safety Features: | ABS (Anti-lock Braking System) available on some trims/years |
| Passive Features | |
| Passive Safety Features: | Driver and passenger airbags (standard on later models), seatbelt pretensioners |
| Technology Features | |
| Infotainment | |
| Infotainment System: | Basic AM/FM radio with cassette or CD player. Limited features compared to modern vehicles. |
| Driver Assistance | |
| Driver Assistance Features: | Limited; ABS was an option on higher trims. No advanced electronic driver aids like traction control or stability control. |
| Connectivity | |
| Connectivity Options: | None (for the period covered, no Bluetooth, USB, or smartphone integration). |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 7,500 - 10,000 km or 6-12 months, depending on driving conditions and oil type (refer to manual for specifics). |
| Air Filter Replacement: | Every 15,000 - 30,000 km or as needed based on environment. |
| Spark Plug Replacement Petrol: | Every 40,000 - 60,000 km, depending on plug type. |
| Fluid Specifications | |
| Engine Oil Spec: | API SJ/SL, SAE 10W-30 or 10W-40 for petrol; SAE 15W-40 for diesel (refer to manual for exact viscosity and API service category). |
| Coolant Spec: | Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Consult manual for approved types (e.g., Asian Red/Pink or equivalent). |
| Brake Fluid Spec: | DOT 3 or DOT 4 (refer to manual for specific recommendation). |
| Known Issues | |
| Common Issue 1: | Rust and corrosion, particularly in body panels and undercarriage, due to age and environment. |
| Common Issue 2: | Oil leaks from engine gaskets and seals. |
| Common Issue 3: | Electrical gremlins, particularly related to wiring harnesses and ground points. |
| Common Issue 4: | Suspension wear, leading to clunking noises and poor handling. |
| Common Issue 5: | Transmission issues, particularly with older automatic gearboxes. |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer: | Daewoo Motor Company (South Korea) |
| Model Evolution | |
| First Generation Introduction: | 1997 (North American debut) |
| Design Basis: | Based on the SsangYong Korando (1983-1996) platform, which itself was inspired by the original Jeep CJ. |
| Production | |
| Production Period: | 1996-2006 (for this specific generation covered by the manual) |
| Awards & Recognition | |
| Recognitions | |
| Industry Awards: | The Korando was not particularly known for winning industry awards; its appeal was primarily based on its ruggedness and off-road capability at a competitive price point. |