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Daewoo Leganza 2002 Workshop Repair Service Manual

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The Daewoo Leganza, a mid-size sedan produced between 1997 and 2002, was designed with European styling influences, emphasizing flowing lines and a refined appearance. Aimed at value-conscious buyers, it offered a spacious interior and a competitive feature set at a price point generally lower than its main rivals like the Toyota Camry and Honda Accord. The 2002 model year Leganza typically featured a 2.0-liter inline 4-cylinder engine with 130 PS, paired with a 4-speed automatic transmission, providing a comfortable driving experience for everyday use. This comprehensive workshop and service manual provides detailed information for all 2002 Daewoo Leganza models, covering engines, trim levels, and transmission types. It is designed to assist owners, mechanics, and technicians in performing routine maintenance, diagnostics, and repairs. Key areas covered include powertrain, transmission, drivetrain, suspension, steering, brakes, electrical systems, HVAC, interior, and exterior components. The manual offers step-by-step repair procedures, troubleshooting guides, and essential technical specifications, ensuring effective vehicle upkeep and problem resolution. 🏷️ Basic Information Identification Make: Daewoo Model: Leganza Year: 2002 Product Type: Workshop Repair Service Manual Availability: PDF Download 👋 Introduction Market Position Segment: Mid-size sedan Target Audience: Value-conscious buyers seeking a comfortable and spacious sedan with European styling influences. Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Ford Taurus, Chevrolet Malibu. Key Features Design Philosophy: European design influences (from Italdesign Giugiaro), emphasizing flowing lines and a refined appearance. Value Proposition: Offered a competitive feature set and spacious interior at a lower price point compared to some established Japanese and American rivals. 📋 Manual Details Coverage Areas Vehicle Coverage: All Daewoo Leganza models, engines, trim levels, and transmission types for the 2002 model year. Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Comprehensive Workshop/Service/Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication, cooling, fuel system (injection), exhaust system, ignition system, engine management (ECU/PCM diagnostics). Transmission: Automatic transmission service, diagnosis, repair, and fluid specifications. (Likely covering GM 4T65-E variants based on platform). Drivetrain: Front-wheel drive system, axle shafts, CV joints, differential. Suspension: Front and rear suspension systems, shock absorbers, struts, control arms, bushings, wheel alignment specifications. Steering: Power steering system, steering column, steering rack/gearbox, tie rods, fluid specifications. Brakes: Front and rear disc brakes, ABS system diagnosis and repair, brake fluid specifications, hydraulic system components. Electrical System: Battery, starting system, charging system (alternator), lighting, fuses, relays, wiring diagrams, body control module (BCM) functions. HVAC: Heating, ventilation, and air conditioning (HVAC) system components, refrigerant specifications, diagnosis, and repair. Interior: Interior trim removal/installation, dashboard, seats, airbags. Exterior: Body panels, doors, hood, trunk, bumpers, glass, mirrors, exterior trim. Diagnostics: OBD-II diagnostic codes, diagnostic procedures for various systems, troubleshooting flowcharts. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, brake fluid replacement, transmission fluid changes. Repair Procedures: Engine component replacement (pistons, valves, seals), transmission rebuild, suspension component replacement, brake caliper/rotor replacement, starter/alternator replacement, AC system service. Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues across all major systems. Technical Specifications: Torque specifications for fasteners, engine timing procedures, wheel alignment settings, fluid capacities and types. Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers detailed component identification, disassembly, reassembly, and testing. 📊 Manual Specifications File Format File Quality: High-resolution scans, searchable text where applicable, clear image quality. Print Capability: Printable pages for offline use and referencing during repairs. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: T20SED (2.0L) Displacement: 1998 cc Configuration: Inline 4-cylinder, DOHC, 16 valves Bore X Stroke: 86.0 mm x 86.0 mm Compression Ratio: 9.5:1 Horsepower: 130 PS (97 kW) @ 5600 rpm Torque: 185 Nm (136 lb-ft) @ 4000 rpm Performance Fuel Type: Unleaded Gasoline Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Engine Management Ignition System: Distributorless Electronic Ignition (DIS) ECU Type: Likely a GM Delphi ECM (Electronic Control Module) Emissions Control: Catalytic Converter, Secondary Air Injection (possible) 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transmission (likely GM 4T65-E based on platform sharing) Gear Ratios: Refer to manual for specific ratios (typically around 2.99:1 for 1st) Optional Optional Transmission: 5-speed Manual Transmission (less common) Features Transmission Features: Overdrive gear, torque converter lock-up. 📐 Dimensions Exterior Length: 4855 mm (191.1 in) Width: 1775 mm (69.9 in) Height: 1420 mm (55.9 in) Wheelbase: 2730 mm (107.5 in) Front Track: 1515 mm (59.6 in) Rear Track: 1510 mm (59.4 in) Weights Curb Weight: Approx. 1470 kg (3240 lbs) Gross Vehicle Weight Rating: Refer to vehicle placard Cargo Trunk Capacity: Approx. 460 liters (16.2 cu ft) 🛡️ Safety Features Ratings NHTSA Front Impact: Not extensively documented for US market; refer to specific market tests if available. IIHS Side Impact: Not extensively documented for US market; refer to specific market tests if...
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Daewoo Leganza 2002 Workshop Repair Service ManualDaewoo Leganza 2002 Workshop Repair Service ManualDaewoo Leganza 2002 Workshop Repair Service ManualDaewoo Leganza 2002 Workshop Repair Service Manual
The Daewoo Leganza, a mid-size sedan produced between 1997 and 2002, was designed with European styling influences, emphasizing flowing lines and a refined appearance. Aimed at value-conscious buyers, it offered a spacious interior and a competitive feature set at a price point generally lower than its main rivals like the Toyota Camry and Honda Accord. The 2002 model year Leganza typically featured a 2.0-liter inline 4-cylinder engine with 130 PS, paired with a 4-speed automatic transmission, providing a comfortable driving experience for everyday use. This comprehensive workshop and service manual provides detailed information for all 2002 Daewoo Leganza models, covering engines, trim levels, and transmission types. It is designed to assist owners, mechanics, and technicians in performing routine maintenance, diagnostics, and repairs. Key areas covered include powertrain, transmission, drivetrain, suspension, steering, brakes, electrical systems, HVAC, interior, and exterior components. The manual offers step-by-step repair procedures, troubleshooting guides, and essential technical specifications, ensuring effective vehicle upkeep and problem resolution.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Leganza
Year:
2002
Product Type:
Workshop Repair Service Manual
Availability:
PDF Download
👋 Introduction
Market Position
Segment:
Mid-size sedan
Target Audience:
Value-conscious buyers seeking a comfortable and spacious sedan with European styling influences.
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Ford Taurus, Chevrolet Malibu.
Key Features
Design Philosophy:
European design influences (from Italdesign Giugiaro), emphasizing flowing lines and a refined appearance.
Value Proposition:
Offered a competitive feature set and spacious interior at a lower price point compared to some established Japanese and American rivals.
📋 Manual Details
Coverage Areas
Vehicle Coverage:
All Daewoo Leganza models, engines, trim levels, and transmission types for the 2002 model year.
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Comprehensive Workshop/Service/Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, lubrication, cooling, fuel system (injection), exhaust system, ignition system, engine management (ECU/PCM diagnostics).
Transmission:
Automatic transmission service, diagnosis, repair, and fluid specifications. (Likely covering GM 4T65-E variants based on platform).
Drivetrain:
Front-wheel drive system, axle shafts, CV joints, differential.
Suspension:
Front and rear suspension systems, shock absorbers, struts, control arms, bushings, wheel alignment specifications.
Steering:
Power steering system, steering column, steering rack/gearbox, tie rods, fluid specifications.
Brakes:
Front and rear disc brakes, ABS system diagnosis and repair, brake fluid specifications, hydraulic system components.
Electrical System:
Battery, starting system, charging system (alternator), lighting, fuses, relays, wiring diagrams, body control module (BCM) functions.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system components, refrigerant specifications, diagnosis, and repair.
Interior:
Interior trim removal/installation, dashboard, seats, airbags.
Exterior:
Body panels, doors, hood, trunk, bumpers, glass, mirrors, exterior trim.
Diagnostics:
OBD-II diagnostic codes, diagnostic procedures for various systems, troubleshooting flowcharts.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, brake fluid replacement, transmission fluid changes.
Repair Procedures:
Engine component replacement (pistons, valves, seals), transmission rebuild, suspension component replacement, brake caliper/rotor replacement, starter/alternator replacement, AC system service.
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues across all major systems.
Technical Specifications:
Torque specifications for fasteners, engine timing procedures, wheel alignment settings, fluid capacities and types.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers detailed component identification, disassembly, reassembly, and testing.
📊 Manual Specifications
File Format
File Quality:
High-resolution scans, searchable text where applicable, clear image quality.
Print Capability:
Printable pages for offline use and referencing during repairs.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
T20SED (2.0L)
Displacement:
1998 cc
Configuration:
Inline 4-cylinder, DOHC, 16 valves
Bore X Stroke:
86.0 mm x 86.0 mm
Compression Ratio:
9.5:1
Horsepower:
130 PS (97 kW) @ 5600 rpm
Torque:
185 Nm (136 lb-ft) @ 4000 rpm
Performance
Fuel Type:
Unleaded Gasoline
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Engine Management
Ignition System:
Distributorless Electronic Ignition (DIS)
ECU Type:
Likely a GM Delphi ECM (Electronic Control Module)
Emissions Control:
Catalytic Converter, Secondary Air Injection (possible)
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic Transmission (likely GM 4T65-E based on platform sharing)
Gear Ratios:
Refer to manual for specific ratios (typically around 2.99:1 for 1st)
Optional
Optional Transmission:
5-speed Manual Transmission (less common)
Features
Transmission Features:
Overdrive gear, torque converter lock-up.
📐 Dimensions
Exterior
Length:
4855 mm (191.1 in)
Width:
1775 mm (69.9 in)
Height:
1420 mm (55.9 in)
Wheelbase:
2730 mm (107.5 in)
Front Track:
1515 mm (59.6 in)
Rear Track:
1510 mm (59.4 in)
Weights
Curb Weight:
Approx. 1470 kg (3240 lbs)
Gross Vehicle Weight Rating:
Refer to vehicle placard
Cargo
Trunk Capacity:
Approx. 460 liters (16.2 cu ft)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not extensively documented for US market; refer to specific market tests if available.
IIHS Side Impact:
Not extensively documented for US market; refer to specific market tests if available.
Active Features
ABS:
Standard on most models
Traction Control:
Optional on some models
Passive Features
Airbags:
Driver and front passenger airbags standard; side airbags optional on some trims.
Seatbelts:
Three-point front and rear seatbelts, driver's seatbelt pretensioner.
Child Seat Anchors:
LATCH system (Lower Anchors and Tethers for Children) in rear seats.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM stereo with CD player and cassette deck (on some models). Speaker configuration typically 4 or 6 speakers.
Climate Control:
Manual or automatic climate control systems (depending on trim level).
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Power Features:
Power windows, power door locks, power mirrors, power adjustable driver's seat (on higher trims).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (check manual for specific oil type).
Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 30,000 miles (recommend platinum or iridium type).
Coolant Flush:
Every 30,000 miles or 24 months.
Transmission Fluid Change:
Every 30,000 miles or 24 months for automatic transmission.
Fluid Specifications
Engine Oil:
API SG or SH, SAE 10W-30 or 10W-40 (refer to manual for exact viscosity based on climate).
Engine Oil Capacity:
Approx. 4.3 liters (4.5 US quarts) with filter change.
Coolant:
Ethylene Glycol based antifreeze, Dex-Cool compatible or equivalent (50/50 mix).
Transmission Fluid:
Dexron III Automatic Transmission Fluid (ATF) or equivalent.
Brake Fluid:
DOT 3 or DOT 4 Hydraulic Brake Fluid.
Power Steering Fluid:
ATF Dexron II/III or specific power steering fluid (refer to manual).
Known Issues
Common Wear Items:
Front suspension bushings, control arm ball joints, wheel bearings, exhaust system components (corrosion).
Electrical Gremlins:
Minor electrical issues such as malfunctioning power windows, door locks, or dashboard warning lights can occur due to age and wiring harness quality.
Engine Performance:
Occasional issues with idle control valves, oxygen sensors, or ignition coils can affect engine performance and emissions.
Part Numbers
Oil Filter Example:
e.g., AC-Delco PF1218 or equivalent Purolator, Wix, Bosch part number.
Air Filter Example:
e.g., Fram CA7829 or equivalent.
📚 Vehicle History
Brand Heritage
Daewoo Motors History:
Daewoo Motors was a South Korean manufacturer that experienced significant growth and subsequent financial difficulties, eventually leading to its acquisition by General Motors.
Model Evolution
Leganza Development:
The Leganza was Daewoo's flagship sedan, designed by Italdesign Giugiaro and based on the Daewoo Arcadia platform. It aimed to compete in the European and global markets.
First Generation Debut:
Introduced in 1997 in Korea (as Daewoo Arcadia), global launch followed shortly after.
Production
Production Years:
1997-2002
Manufacturing Locations:
South Korea (main)
Gm Acquisition Impact:
Following GM's acquisition of Daewoo Motors in 2002, the Leganza was eventually phased out and replaced by GM-badged vehicles.
🏆 Awards & Recognition
Recognitions
Brand Awards:
Daewoo vehicles were generally positioned as value-oriented and were not typically recipients of major automotive awards in North America or Europe during this period.
Ratings
Consumer Reports Rating:
Consumer Reports ratings for Daewoo vehicles during this era often reflected average to below-average reliability and predicted owner satisfaction compared to established brands.
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