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DAEWOO MAGNUS / EVAndA Service Repair Manual ( 2000 2001 2002 2003 2004 2005 2006 ) *ALSO CALLED ( Chevrolet EPICA Chevrolet EVAndA / Suzuki VERONA ) - Download PDF

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🏷️ Basic Information Identification Make: GM Daewoo / Chevrolet / Suzuki Model: Magnus / Evanda / Epica / Verona Codes Chassis Codes: V100 (Daewoo Evanda/Magnus), V200 (Chevrolet Epica/Evanda, Suzuki Verona) Generation Model Generation: First Generation (V100 & V200 platforms) 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and dealership technicians seeking comprehensive repair and maintenance information. Competitive Analysis Advantage: Provides factory-level accuracy and detail, covering multiple rebranded models under a single, comprehensive resource. Key Features Uniqueness: Vehicle-specific information, not generic. Includes actual tables of contents, detailed DTC explanations, and labor time guides. User Experience: Digital format allows for easy searching, printing of specific sections, and on-demand access to diagrams and data. 📋 Manual Details Coverage Areas Applicable Years: 2000, 2001, 2002, 2003, 2004, 2005, 2006 Vehicle Names Covered: Daewoo Magnus, Daewoo Evanda, Chevrolet Epica, Chevrolet Evanda, Suzuki Verona Page Count Estimated Page Count: Extensive (Estimated over 5000 pages based on detail) Manual Type Type: Factory Service Manual / Workshop Manual / Repair Manual Language Language: English Format File Format: HTML Delivery Method: Downloadable PDF (provided as HTML files, unpackable with WinZip) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed coverage of SOHC and DOHC engines including disassembly, assembly, inspection, and repair of all components. Engine Electrical: Comprehensive electrical system diagnostics, wiring diagrams for all circuits, component location. Engine Control Modules: Specific diagnostic procedures and DTC explanations for MR-140, ITMS-6F, and Sirius D6 ECMs. Transmission: Repair and diagnosis for ZF 16HP Automatic, Aisin Automatic, D16/D20 Manual, and Y4M Manual transmissions. Driveline Axle: Repair procedures for both automatic and manual transaxle drive axles. Suspension Steering: Front and rear suspension systems, power steering system, steering wheel and column repair, wheel alignment specifications. Brakes: Hydraulic brake system, master cylinder, power booster, front/rear disc brakes, ABS/TCS systems, parking brake. HVAC: Heating, ventilation, and air conditioning systems, including manual and full automatic temperature control (FATC). Body Repair: Extensive body repair procedures, welding, rust prevention, sealing, caulking, body dimensions, panel replacement. Electrical Wiring Diagrams: Detailed wiring diagrams for power supplies, engine controls, lighting, HVAC, safety systems, audio, and accessories. Safety Restraints: Seat belts, Supplemental Inflatable Restraints (SIR) system, Airbag system diagnosis and repair. Instruments Accessories: Instrument cluster, audio systems, power mirrors, power seats, cruise control, remote keyless entry, anti-theft systems. Procedures Included Diagnostics: Comprehensive diagnostic procedures for all major systems, including symptom diagnosis, DTC troubleshooting, and on-vehicle checks. Maintenance: Scheduled maintenance procedures, fluid changes, filter replacements, inspections, and pre-delivery inspections. Repair Rebuild: Detailed step-by-step instructions for component removal, disassembly, repair, reassembly, and installation for all major vehicle systems. Troubleshooting: Extensive troubleshooting guides for common and uncommon issues, often organized by symptoms. Wiring Diagrams Interpretation: Guidance on how to read and interpret electrical wiring diagrams, including connector positions and ground points. Technical Depth Depth: Factory-level detail, covering everything from basic maintenance and fluid checks to complex engine and transmission rebuilds, and advanced electrical diagnostics. Diagnostic Tools: Includes information on scan tool diagnostics, specific diagnostic trouble codes (DTCs), and diagnostic aids. Special Tools: Lists and describes specialized tools required for certain repair procedures. 📊 Manual Specifications File Format Compatibility: Compatible with all versions of Windows and Mac operating systems. Software Requirements: Requires WinZip or similar utility for extraction. Print Quality Printability: All pages are printable for workshop use. Image Resolution: High resolution, allowing for image enlargement and detailed viewing of diagrams and illustrations. Binding Type Binding: N/A (Digital Download - HTML) Paper Type Paper Type: N/A (Digital Download) File Size Size Mb: 201 MB ⚙️ Engine Specifications Primary Engine Engine Options Common: 2.0L (DOHC Ecotec), 2.5L (DOHC Ecotec), potentially others depending on market and specific model variant. Manual covers MR-140, ITMS-6F, Sirius D6 engine control modules, indicative of 4-cylinder configurations. Performance Horsepower Torque: Varies by engine option (e.g., 2.0L approximately 130-140 hp, 2.5L approximately 155-160 hp). Specific figures require consulting engine-specific sections. Fuel System Fuel Delivery: Likely multi-point fuel injection (MPI) or sequential fuel injection, managed by the ECM. Engine Mechanical Engine Type Variants: SOHC and DOHC configurations are explicitly mentioned, suggesting potential engine families like GM Family II or similar. 🔧 Transmission Standard Manual Transmission: Available, with specific coverage for D16 and D20 (5-speed manual) and Y4M (5-speed manual). Optional Automatic Transmission: Available, with specific coverage for ZF 16HP automatic and Aisin automatic transmissions. Features Tcm Coverage: Transmission Control Module (TCM) diagnosis and repair are covered. 📐 Dimensions Exterior Body Styles: Primarily Sedan. Some markets may have had hatchback variants of the Evanda/Magnus. Weights Curb Weight: Varies by model and configuration, typically ranging from 1400-1550 kg (approx. 3086-3417 lbs). 🛡️ Safety Features Ratings Crash Test Data: Limited public data available for these specific Daewoo/early GM Daewoo models. The manual covers SIR (Airbag) systems extensively. Active Features ABS TCS: Anti-lock Braking System (ABS) and Traction Control System (TCS) are comprehensively covered with detailed diagnostics and DTCs....
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DAEWOO MAGNUS / EVAndA Service Repair Manual ( 2000 2001 2002 2003 2004 2005 2006 ) *ALSO CALLED ( Chevrolet EPICA Chevrolet EVAndA / Suzuki VERONA ) - Download PDFDAEWOO MAGNUS / EVAndA Service Repair Manual ( 2000 2001 2002 2003 2004 2005 2006 ) *ALSO CALLED ( Chevrolet EPICA Chevrolet EVAndA / Suzuki VERONA ) - Download PDFDAEWOO MAGNUS / EVAndA Service Repair Manual ( 2000 2001 2002 2003 2004 2005 2006 ) *ALSO CALLED ( Chevrolet EPICA Chevrolet EVAndA / Suzuki VERONA ) - Download PDFDAEWOO MAGNUS / EVAndA Service Repair Manual ( 2000 2001 2002 2003 2004 2005 2006 ) *ALSO CALLED ( Chevrolet EPICA Chevrolet EVAndA / Suzuki VERONA ) - Download PDF
🏷️ Basic Information
Identification
Make:
GM Daewoo / Chevrolet / Suzuki
Model:
Magnus / Evanda / Epica / Verona
Codes
Chassis Codes:
V100 (Daewoo Evanda/Magnus), V200 (Chevrolet Epica/Evanda, Suzuki Verona)
Generation
Model Generation:
First Generation (V100 & V200 platforms)
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, and dealership technicians seeking comprehensive repair and maintenance information.
Competitive Analysis
Advantage:
Provides factory-level accuracy and detail, covering multiple rebranded models under a single, comprehensive resource.
Key Features
Uniqueness:
Vehicle-specific information, not generic. Includes actual tables of contents, detailed DTC explanations, and labor time guides.
User Experience:
Digital format allows for easy searching, printing of specific sections, and on-demand access to diagrams and data.
📋 Manual Details
Coverage Areas
Applicable Years:
2000, 2001, 2002, 2003, 2004, 2005, 2006
Vehicle Names Covered:
Daewoo Magnus, Daewoo Evanda, Chevrolet Epica, Chevrolet Evanda, Suzuki Verona
Page Count
Estimated Page Count:
Extensive (Estimated over 5000 pages based on detail)
Manual Type
Type:
Factory Service Manual / Workshop Manual / Repair Manual
Language
Language:
English
Format
File Format:
HTML
Delivery Method:
Downloadable PDF (provided as HTML files, unpackable with WinZip)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed coverage of SOHC and DOHC engines including disassembly, assembly, inspection, and repair of all components.
Engine Electrical:
Comprehensive electrical system diagnostics, wiring diagrams for all circuits, component location.
Engine Control Modules:
Specific diagnostic procedures and DTC explanations for MR-140, ITMS-6F, and Sirius D6 ECMs.
Transmission:
Repair and diagnosis for ZF 16HP Automatic, Aisin Automatic, D16/D20 Manual, and Y4M Manual transmissions.
Driveline Axle:
Repair procedures for both automatic and manual transaxle drive axles.
Suspension Steering:
Front and rear suspension systems, power steering system, steering wheel and column repair, wheel alignment specifications.
Brakes:
Hydraulic brake system, master cylinder, power booster, front/rear disc brakes, ABS/TCS systems, parking brake.
HVAC:
Heating, ventilation, and air conditioning systems, including manual and full automatic temperature control (FATC).
Body Repair:
Extensive body repair procedures, welding, rust prevention, sealing, caulking, body dimensions, panel replacement.
Electrical Wiring Diagrams:
Detailed wiring diagrams for power supplies, engine controls, lighting, HVAC, safety systems, audio, and accessories.
Safety Restraints:
Seat belts, Supplemental Inflatable Restraints (SIR) system, Airbag system diagnosis and repair.
Instruments Accessories:
Instrument cluster, audio systems, power mirrors, power seats, cruise control, remote keyless entry, anti-theft systems.
Procedures Included
Diagnostics:
Comprehensive diagnostic procedures for all major systems, including symptom diagnosis, DTC troubleshooting, and on-vehicle checks.
Maintenance:
Scheduled maintenance procedures, fluid changes, filter replacements, inspections, and pre-delivery inspections.
Repair Rebuild:
Detailed step-by-step instructions for component removal, disassembly, repair, reassembly, and installation for all major vehicle systems.
Troubleshooting:
Extensive troubleshooting guides for common and uncommon issues, often organized by symptoms.
Wiring Diagrams Interpretation:
Guidance on how to read and interpret electrical wiring diagrams, including connector positions and ground points.
Technical Depth
Depth:
Factory-level detail, covering everything from basic maintenance and fluid checks to complex engine and transmission rebuilds, and advanced electrical diagnostics.
Diagnostic Tools:
Includes information on scan tool diagnostics, specific diagnostic trouble codes (DTCs), and diagnostic aids.
Special Tools:
Lists and describes specialized tools required for certain repair procedures.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all versions of Windows and Mac operating systems.
Software Requirements:
Requires WinZip or similar utility for extraction.
Print Quality
Printability:
All pages are printable for workshop use.
Image Resolution:
High resolution, allowing for image enlargement and detailed viewing of diagrams and illustrations.
Binding Type
Binding:
N/A (Digital Download - HTML)
Paper Type
Paper Type:
N/A (Digital Download)
File Size
Size Mb:
201 MB
⚙️ Engine Specifications
Primary Engine
Engine Options Common:
2.0L (DOHC Ecotec), 2.5L (DOHC Ecotec), potentially others depending on market and specific model variant. Manual covers MR-140, ITMS-6F, Sirius D6 engine control modules, indicative of 4-cylinder configurations.
Performance
Horsepower Torque:
Varies by engine option (e.g., 2.0L approximately 130-140 hp, 2.5L approximately 155-160 hp). Specific figures require consulting engine-specific sections.
Fuel System
Fuel Delivery:
Likely multi-point fuel injection (MPI) or sequential fuel injection, managed by the ECM.
Engine Mechanical
Engine Type Variants:
SOHC and DOHC configurations are explicitly mentioned, suggesting potential engine families like GM Family II or similar.
🔧 Transmission
Standard
Manual Transmission:
Available, with specific coverage for D16 and D20 (5-speed manual) and Y4M (5-speed manual).
Optional
Automatic Transmission:
Available, with specific coverage for ZF 16HP automatic and Aisin automatic transmissions.
Features
Tcm Coverage:
Transmission Control Module (TCM) diagnosis and repair are covered.
📐 Dimensions
Exterior
Body Styles:
Primarily Sedan. Some markets may have had hatchback variants of the Evanda/Magnus.
Weights
Curb Weight:
Varies by model and configuration, typically ranging from 1400-1550 kg (approx. 3086-3417 lbs).
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public data available for these specific Daewoo/early GM Daewoo models. The manual covers SIR (Airbag) systems extensively.
Active Features
ABS TCS:
Anti-lock Braking System (ABS) and Traction Control System (TCS) are comprehensively covered with detailed diagnostics and DTCs.
Passive Features
Airbags:
Supplemental Restraint System (SIR) including airbags, Sensing and Diagnostic Module (SDM) coverage with DTCs and diagnostic procedures.
💡 Technology Features
Infotainment
Audio System:
Coverage includes audio system wiring and components, suggesting factory radio, speaker, and amplifier integration.
Driver Assistance
Cruise Control:
Cruise Control System circuit diagrams and repair information are provided.
Connectivity
Keyless Entry Theft:
Remote Keyless Entry and Anti-Theft System diagnostics and repair procedures are covered.
Lighting
Adaptive Lighting:
Headlamp Leveling Device (HLLD) circuit is covered, indicating potential availability of adaptive or leveling headlights.
Comfort Convenience
Power Seats Mirrors:
Power Seat Circuit and Power Mirror Circuit diagrams and repair procedures are included.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type used. Consult manual for exact specification.
Fluid Specifications
Engine Oil:
Likely API SM/SN or ILSAC GF-4/GF-5 certified synthetic or semi-synthetic oil, with viscosity grades such as 5W-30 or 10W-30. Specific capacity and grade detailed in manual.
Coolant:
Ethylene glycol-based coolant, typically Dex-Cool (orange) or equivalent, mixed with distilled water. Capacity and type specified in manual.
Transmission Fluid:
Specific ATF for automatic transmissions (e.g., Dexron III/VI for Aisin, or ZF fluid for ZF transmissions) and gear oil for manual transmissions. Manual specifies exact types and capacities.
Known Issues
Common Problems:
Potential issues may include HVAC system components (blower motor, blend doors), electronic module failures, and minor electrical gremlins. Body rust can be a concern in certain climates. Specific diagnostic information for these is in the manual.
Maintenance Schedule
Full Schedule:
The manual would contain a detailed maintenance schedule covering inspections, replacements, and adjustments at various mileage/time intervals.
📚 Vehicle History
Brand Heritage
Daewoo Context:
Daewoo Motors was a South Korean manufacturer, later acquired by General Motors. These models represent Daewoo's efforts in the mid-size sedan segment.
Model Evolution
Rebranding:
The Daewoo Magnus/Evanda platform was rebadged and sold as the Chevrolet Epica and Evanda, and also as the Suzuki Verona in certain markets, reflecting GM's global strategy.
Production
Production Years:
2000-2006 as per the manual's coverage.
Manufacturer:
GM Daewoo
🏆 Awards & Recognition
Recognitions
Model Awards:
Specific awards for the Daewoo Magnus/Evanda are not widely publicized. The Chevrolet Epica received mixed reviews during its tenure. The manual's value lies in its technical completeness.
Certifications
Factory Origin:
This is a factory service manual, meaning it is the authoritative documentation used by authorized service centers.
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