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Daewoo Matiz 2004 Factory Service Repair Manual

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The Daewoo Matiz, produced in 2004 on the M100/M150 platform, is a compact city car known for its distinctive tall-boy design, maximizing interior space within a small footprint. This model offers surprising practicality for urban commuters and budget-conscious buyers, with a focus on affordability and maneuverability. Its unique selling points include its distinctive styling and efficient use of space, making it a practical choice for navigating congested city environments. This comprehensive Factory Service Repair Manual in English provides detailed guidance for the maintenance and repair of your 2004 Daewoo Matiz. It covers all essential systems, including engine mechanicals, fuel, ignition, cooling, exhaust, transmission, drivetrain, brakes, steering, suspension, electrical, lighting, body, HVAC, interior, and safety systems. The manual includes routine and scheduled maintenance procedures, troubleshooting guides, component diagnosis, detailed repair and disassembly/reassembly instructions, wiring diagrams, and tightening torques. Its factory-level technical depth and advanced diagnostic capabilities ensure that owners, mechanics, and technicians have the information needed for proper upkeep and repair. 🏷️ Basic Information Identification Make: Daewoo Model: Matiz Year: 2004 Platform: M100/M150 Codes Vin Code: 5 👋 Introduction Market Position Segment: City Car / Mini-MPV Target Audience: Urban commuters, budget-conscious buyers Competitive Analysis Key Competitors: Chevrolet Spark (post-GM acquisition), Hyundai Atos, Kia Picanto, Suzuki Alto Key Features Design Philosophy: Compact, tall-boy design for interior space maximization Unique Selling Points: Affordability, surprising interior space for its footprint, distinctive styling 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: PDF Download Page Count Page Count Approximate: Hundreds (specific count not provided in product info, but implied by 'hundreds of pages') Manual Type Manual Completeness: Complete Official Full Factory Service Repair Manual 📖 Manual Coverage Systems Covered Engine Mechanical: Yes (Rebuild, diagnostics, components) Fuel System: Yes (Injection system, fuel pump, injectors, pressure) Ignition System: Yes (Coils, plugs, timing, diagnostics) Cooling System: Yes (Radiator, thermostat, water pump, fan, hoses) Exhaust System: Yes (Catalytic converter, mufflers, pipes, sensors) Transmission Manual: Yes (Clutch, gearbox, linkages, fluid) Transmission Automatic: Yes (If applicable to 2004 models, coverage typically includes automatic variants) Drivetrain: Yes (Axles, CV joints, differential) Brakes: Yes (Hydraulic system, discs, drums, ABS diagnostics if equipped) Steering: Yes (Power steering system, rack and pinion, components) Suspension: Yes (Struts, shocks, control arms, bushings, alignment) Electrical System: Yes (Wiring diagrams, charging system, starting system) Lighting System: Yes (Headlights, taillights, interior lights, wiring) Body And Frame: Yes (Body panel removal/installation, chassis diagnostics) HVAC System: Yes (Air conditioning, heating, ventilation, climate control) Interior Trim: Yes (Dashboard, seats, door panels) Safety Systems: Yes (Airbags, seatbelts, if applicable) Procedures Included Routine Maintenance: Yes (Oil changes, filter replacements, fluid checks) Scheduled Maintenance: Yes (Service intervals, inspections) Troubleshooting: Yes (Diagnostic procedures, fault codes, symptom analysis) Component Diagnosis: Yes (Testing procedures for specific parts) Repair Procedures: Yes (Step-by-step instructions for component replacement and repair) Disassembly Reassembly: Yes (Detailed instructions for taking apart and putting back together systems) Wiring Diagrams: Yes (Comprehensive electrical schematics) Tightening Torques: Yes (Crucial for proper assembly and preventing damage) Technical Depth Depth Level: Comprehensive Factory Level Diagnostic Capabilities: Advanced (Including ECU diagnostics, sensor testing) Rebuild Procedures: Yes (Engine, transmission, major components) 📊 Manual Specifications File Format File Type: PDF Searchable: Likely searchable if it's a well-produced PDF Print Quality Print Capability: Printable (Entirely or just needed pages) Binding Type Binding Type: N/A (Digital download) Paper Type Paper Type: N/A (Digital download, buyer decides print medium) ⚙️ Engine Specifications Primary Engine Engine Code: F8CV (common variant) Engine Type: Inline-3 Cylinder, SOHC, Naturally Aspirated Displacement: 796 cc (0.8 Liters) Bore X Stroke: 72.0 mm x 66.6 mm (typical for F8CV) Compression Ratio: 9.3:1 (typical for F8CV) Performance Horsepower: Approx. 50-52 PS (37-38 kW) at 6000 rpm Torque: Approx. 72 Nm (53 lb-ft) at 3800 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Petrol) Recommended Octane: 91 AKI (87 RON) or higher Engine Management ECU Type: Commonly a Motronic variant or similar ECU 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission Optional Transmission Type Optional: 3-Speed Automatic Transmission (less common) Features Transmission Fluid Type: Dexron III or equivalent (check specific manual for exact spec) Clutch Type: Single dry plate, hydraulically actuated 📐 Dimensions Exterior Length: Approx. 3495 mm (137.6 in) Width: Approx. 1495 mm (58.9 in) Height: Approx. 1500 mm (59.1 in) Wheelbase: Approx. 2360 mm (92.9 in) Interior Seating Capacity: 4-5 passengers Cargo Cargo Volume Seats Up: Approx. 150-200 Liters (Varies by configuration) Cargo Volume Seats Down: Approx. 800-1000 Liters (with rear seats folded) Weights Curb Weight: Approx. 750-850 kg (1650-1870 lbs) Gross Vehicle Weight Rating: Approx. 1200-1300 kg 🛡️ Safety Features Ratings Euro Ncap Rating: 3 Stars (for the M100/M150 generation, specific test year may vary) Active Features ABS: Optional on some trims, standard on higher trims Electronic Brake Force Distribution: Typically paired with ABS if equipped Passive Features Airbags: Driver airbag...
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Daewoo Matiz 2004 Factory Service Repair ManualDaewoo Matiz 2004 Factory Service Repair ManualDaewoo Matiz 2004 Factory Service Repair ManualDaewoo Matiz 2004 Factory Service Repair Manual
The Daewoo Matiz, produced in 2004 on the M100/M150 platform, is a compact city car known for its distinctive tall-boy design, maximizing interior space within a small footprint. This model offers surprising practicality for urban commuters and budget-conscious buyers, with a focus on affordability and maneuverability. Its unique selling points include its distinctive styling and efficient use of space, making it a practical choice for navigating congested city environments. This comprehensive Factory Service Repair Manual in English provides detailed guidance for the maintenance and repair of your 2004 Daewoo Matiz. It covers all essential systems, including engine mechanicals, fuel, ignition, cooling, exhaust, transmission, drivetrain, brakes, steering, suspension, electrical, lighting, body, HVAC, interior, and safety systems. The manual includes routine and scheduled maintenance procedures, troubleshooting guides, component diagnosis, detailed repair and disassembly/reassembly instructions, wiring diagrams, and tightening torques. Its factory-level technical depth and advanced diagnostic capabilities ensure that owners, mechanics, and technicians have the information needed for proper upkeep and repair.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Matiz
Year:
2004
Platform:
M100/M150
Codes
Vin Code:
5
👋 Introduction
Market Position
Segment:
City Car / Mini-MPV
Target Audience:
Urban commuters, budget-conscious buyers
Competitive Analysis
Key Competitors:
Chevrolet Spark (post-GM acquisition), Hyundai Atos, Kia Picanto, Suzuki Alto
Key Features
Design Philosophy:
Compact, tall-boy design for interior space maximization
Unique Selling Points:
Affordability, surprising interior space for its footprint, distinctive styling
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
PDF Download
Page Count
Page Count Approximate:
Hundreds (specific count not provided in product info, but implied by 'hundreds of pages')
Manual Type
Manual Completeness:
Complete Official Full Factory Service Repair Manual
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes (Rebuild, diagnostics, components)
Fuel System:
Yes (Injection system, fuel pump, injectors, pressure)
Ignition System:
Yes (Coils, plugs, timing, diagnostics)
Cooling System:
Yes (Radiator, thermostat, water pump, fan, hoses)
Exhaust System:
Yes (Catalytic converter, mufflers, pipes, sensors)
Transmission Manual:
Yes (Clutch, gearbox, linkages, fluid)
Transmission Automatic:
Yes (If applicable to 2004 models, coverage typically includes automatic variants)
Drivetrain:
Yes (Axles, CV joints, differential)
Brakes:
Yes (Hydraulic system, discs, drums, ABS diagnostics if equipped)
Steering:
Yes (Power steering system, rack and pinion, components)
Suspension:
Yes (Struts, shocks, control arms, bushings, alignment)
Electrical System:
Yes (Wiring diagrams, charging system, starting system)
Lighting System:
Yes (Headlights, taillights, interior lights, wiring)
Body And Frame:
Yes (Body panel removal/installation, chassis diagnostics)
HVAC System:
Yes (Air conditioning, heating, ventilation, climate control)
Interior Trim:
Yes (Dashboard, seats, door panels)
Safety Systems:
Yes (Airbags, seatbelts, if applicable)
Procedures Included
Routine Maintenance:
Yes (Oil changes, filter replacements, fluid checks)
Scheduled Maintenance:
Yes (Service intervals, inspections)
Troubleshooting:
Yes (Diagnostic procedures, fault codes, symptom analysis)
Component Diagnosis:
Yes (Testing procedures for specific parts)
Repair Procedures:
Yes (Step-by-step instructions for component replacement and repair)
Disassembly Reassembly:
Yes (Detailed instructions for taking apart and putting back together systems)
Wiring Diagrams:
Yes (Comprehensive electrical schematics)
Tightening Torques:
Yes (Crucial for proper assembly and preventing damage)
Technical Depth
Depth Level:
Comprehensive Factory Level
Diagnostic Capabilities:
Advanced (Including ECU diagnostics, sensor testing)
Rebuild Procedures:
Yes (Engine, transmission, major components)
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Likely searchable if it's a well-produced PDF
Print Quality
Print Capability:
Printable (Entirely or just needed pages)
Binding Type
Binding Type:
N/A (Digital download)
Paper Type
Paper Type:
N/A (Digital download, buyer decides print medium)
⚙️ Engine Specifications
Primary Engine
Engine Code:
F8CV (common variant)
Engine Type:
Inline-3 Cylinder, SOHC, Naturally Aspirated
Displacement:
796 cc (0.8 Liters)
Bore X Stroke:
72.0 mm x 66.6 mm (typical for F8CV)
Compression Ratio:
9.3:1 (typical for F8CV)
Performance
Horsepower:
Approx. 50-52 PS (37-38 kW) at 6000 rpm
Torque:
Approx. 72 Nm (53 lb-ft) at 3800 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Petrol)
Recommended Octane:
91 AKI (87 RON) or higher
Engine Management
ECU Type:
Commonly a Motronic variant or similar ECU
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission
Optional
Transmission Type Optional:
3-Speed Automatic Transmission (less common)
Features
Transmission Fluid Type:
Dexron III or equivalent (check specific manual for exact spec)
Clutch Type:
Single dry plate, hydraulically actuated
📐 Dimensions
Exterior
Length:
Approx. 3495 mm (137.6 in)
Width:
Approx. 1495 mm (58.9 in)
Height:
Approx. 1500 mm (59.1 in)
Wheelbase:
Approx. 2360 mm (92.9 in)
Interior
Seating Capacity:
4-5 passengers
Cargo
Cargo Volume Seats Up:
Approx. 150-200 Liters (Varies by configuration)
Cargo Volume Seats Down:
Approx. 800-1000 Liters (with rear seats folded)
Weights
Curb Weight:
Approx. 750-850 kg (1650-1870 lbs)
Gross Vehicle Weight Rating:
Approx. 1200-1300 kg
🛡️ Safety Features
Ratings
Euro Ncap Rating:
3 Stars (for the M100/M150 generation, specific test year may vary)
Active Features
ABS:
Optional on some trims, standard on higher trims
Electronic Brake Force Distribution:
Typically paired with ABS if equipped
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional on some models
Seatbelts:
Front pretensioner seatbelts, three-point rear seatbelts
Child Seat Anchors:
ISOFIX points may be present on specific market versions
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player or cassette player (depending on trim/market)
Speakers:
Typically 2 or 4 speakers
Driver Assistance
Parking Sensors:
Rarely factory-equipped, likely an aftermarket addition
Connectivity
Bluetooth:
Not factory-equipped
Usb Port:
Not factory-equipped
Instrumentation
Dashboard Layout:
Simple, functional layout with primary gauges (speedometer, tachometer optional, fuel, temp)
🔧 Maintenance
Service Intervals
Oil Change Interval Gasoline:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months
Air Filter Replacement:
Every 15,000 - 20,000 miles (24,000 - 32,000 km) or annually
Spark Plug Replacement:
Every 30,000 - 50,000 miles (48,000 - 80,000 km), depending on plug type
Coolant Flush:
Every 2-3 years or 30,000 miles (48,000 km)
Transmission Fluid Change:
Every 40,000 - 60,000 miles (64,000 - 96,000 km)
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ or ILSAC GF-2/GF-3, SAE 5W-30 or 10W-30 (check manual for exact spec)
Engine Oil Capacity:
Approx. 3.0 Liters (3.2 US Quarts) with filter change
Coolant Type:
Ethylene glycol-based antifreeze, typically orange or green
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, exhaust system corrosion, engine mounts
Electrical Quirks:
Corrosion on ground points, interior light issues, occasional power window motor failure
Engine Considerations:
Timing belt replacement is critical; the F8CV is an interference engine. Listen for valve train noise. Coolant leaks can occur from hoses or radiator
Body Corrosion:
Can be susceptible to rust, especially in areas with harsh winters or coastal climates
📚 Vehicle History
Brand Heritage
Manufacturer:
Daewoo Motor Company (South Korea)
Brand Status:
Acquired by General Motors in 2002, models later rebranded or sold as Chevrolet
Model Evolution
First Generation Launch:
1997 (M100)
Facelift Update:
2003 (M150, revised styling and some mechanical updates)
2004 Model Year:
Represents the M150 facelift generation
Production
Production Locations:
South Korea, Uzbekistan (as Daewoo/Chevrolet Damas/Labo variants), various CKD assembly plants globally
Production Period:
1997-2003 (M100), 2003-2008 (M150, with some variants continuing longer under GM/Chevrolet)
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