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Daewoo Tico 1992 Factory Service Repair Manual

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The 1992 Daewoo Tico is a subcompact city car, originally a rebadged Suzuki Alto, representing Daewoo's entry into the passenger car market. This first-generation model, produced from 1991 to 2001, is characterized by its extremely compact dimensions, fuel efficiency, and affordable price point, making it an ideal choice for urban commuters and budget-conscious buyers. Powered by a 796 cc inline 3-cylinder engine, the Tico offers a practical and economical driving experience, with its surprisingly spacious interior for its size being a notable selling point against competitors of the early 1990s. This factory service repair manual provides comprehensive guidance for maintaining and repairing the 1992 Daewoo Tico. It covers essential areas including detailed engine and powertrain diagnostics and repair, chassis and suspension systems, brake system maintenance, and electrical and electronic component troubleshooting. Additionally, the manual includes information on body and interior repairs, routine maintenance procedures, diagnostic routines, and component rebuilding. With precise technical specifications, torque values, and exploded views, this manual serves as an indispensable resource for owners, mechanics, and technicians to ensure the optimal performance and longevity of the vehicle. 🏷️ Basic Information Identification Make: Daewoo Model: Tico Year: 1992 Codes Vehicle Code: Often referred to by chassis codes like KLA1 (though not universally standardized for this model). Generation Generation Identifier: First Generation (1991-2001) 👋 Introduction Market Position Segment: Subcompact City Car Target Audience: Budget-conscious consumers, first-time car buyers, urban commuters. Competitive Analysis Key Competitors Early 90S: Suzuki Alto, Kia Pride (Ford Festiva), Hyundai Excel, potentially early models of the Daihatsu Charade. Key Features Unique Selling Points: Extremely compact size, fuel efficiency, low purchase price, surprisingly spacious interior for its size. 📋 Manual Details Coverage Areas General Coverage: Comprehensive factory service repair for the 1992 Daewoo Tico. Page Count Estimated Pages: Hundreds of pages (exact count not specified, but implied to be substantial for a factory manual). Manual Type Manual Category: Factory Service Repair Manual Language Primary Language: Likely English, with potential for original Korean or other regional language versions. Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine And Powertrain: Detailed diagnostics, repair, and overhaul procedures for the engine, fuel system, ignition system, cooling system, exhaust system, and drivetrain components. Chassis And Suspension: Covers steering system, suspension components (front and rear), shock absorbers, springs, control arms, and alignment specifications. Brakes: Brake system diagnostics, repair, maintenance, including hydraulic systems, calipers, drums, discs, parking brake, and ABS (if equipped). Electrical And Electronics: Wiring diagrams, troubleshooting for electrical components, lighting systems, starting and charging systems, instrumentation, and body electricals. Body And Interior: Body panel repair, door mechanisms, interior trim, seats, climate control system (HVAC), and body sealing. Procedures Included Maintenance Tasks: Routine maintenance checks, fluid changes, filter replacements, tune-ups, and lubrication schedules. Diagnostic Routines: Step-by-step troubleshooting guides for common problems, fault finding procedures, and diagnostic flowcharts. Repair And Rebuilds: Detailed instructions for component removal, installation, overhaul, and rebuilding of major mechanical and electrical systems. Specifications And Tolerances: Precise technical data, torque specifications, clearances, and critical measurements for accurate repairs. Technical Depth Diagnostic Capability: Advanced diagnostic procedures and fault code interpretation (if applicable to the era). Rebuild Scope: Full engine rebuilds, transmission overhauls, and detailed component rebuilding. Scope Of Detail: Includes exploded views, component diagrams, and detailed assembly instructions. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Printability: Designed for printing, allowing users to print individual pages or the entire manual. Binding Type Digital Binding: N/A (Digital format) Paper Type Digital Paper Emulation: Emulates high-quality, durable paper for clear reading and printing. ⚙️ Engine Specifications Primary Engine Engine Model: F8CV (or similar designation within Daewoo's engine family) Engine Layout: Inline 3-cylinder Displacement Cc: 796 cc Bore X Stroke Mm: 68.5 mm x 72.0 mm (Typical for this engine family) Compression Ratio: Approx. 9.3:1 to 9.5:1 Performance Horsepower Ps: Approximately 34-37 PS (25-27 kW) at around 5000-5500 rpm. Torque Nm: Approximately 50-55 Nm (37-41 lb-ft) at around 3000-3500 rpm. Fuel System Fuel Delivery: Carburetor (likely a single-barrel or two-barrel system for economy). Fuel Type: Unleaded Gasoline Engine Management Ignition System: Distributor-based ignition system, likely with electronic ignition (points might be an earlier variant). Engine Lubrication Oil Capacity Liters: Approximately 3.0 - 3.5 Liters (including filter). Engine Cooling Cooling System Type: Water-cooled, pressurized system. 🔧 Transmission Standard Transmission Type Standard: 3-Speed Automatic Transmission Optional Transmission Type Optional: 4-Speed Manual Transmission Features Clutch Type Manual: Dry single plate, diaphragm spring clutch. Fluid Specifications Automatic Transmission Fluid Type: Dexron II (or equivalent ATF specification). Manual Transmission Fluid Type: API GL-4, SAE 75W-90 or 80W-90 gear oil. 📐 Dimensions Exterior Length Mm: Approx. 3,340 mm Width Mm: Approx. 1,495 mm Height Mm: Approx. 1,415 mm Wheelbase Mm: Approx. 2,300 mm Ground Clearance Mm: Approx. 140-150 mm Weights Curb Weight Kg: Approx. 670 - 720 kg (depending on transmission and equipment). Gross...
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Daewoo Tico 1992 Factory Service Repair ManualDaewoo Tico 1992 Factory Service Repair ManualDaewoo Tico 1992 Factory Service Repair ManualDaewoo Tico 1992 Factory Service Repair Manual
The 1992 Daewoo Tico is a subcompact city car, originally a rebadged Suzuki Alto, representing Daewoo's entry into the passenger car market. This first-generation model, produced from 1991 to 2001, is characterized by its extremely compact dimensions, fuel efficiency, and affordable price point, making it an ideal choice for urban commuters and budget-conscious buyers. Powered by a 796 cc inline 3-cylinder engine, the Tico offers a practical and economical driving experience, with its surprisingly spacious interior for its size being a notable selling point against competitors of the early 1990s. This factory service repair manual provides comprehensive guidance for maintaining and repairing the 1992 Daewoo Tico. It covers essential areas including detailed engine and powertrain diagnostics and repair, chassis and suspension systems, brake system maintenance, and electrical and electronic component troubleshooting. Additionally, the manual includes information on body and interior repairs, routine maintenance procedures, diagnostic routines, and component rebuilding. With precise technical specifications, torque values, and exploded views, this manual serves as an indispensable resource for owners, mechanics, and technicians to ensure the optimal performance and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Tico
Year:
1992
Codes
Vehicle Code:
Often referred to by chassis codes like KLA1 (though not universally standardized for this model).
Generation
Generation Identifier:
First Generation (1991-2001)
👋 Introduction
Market Position
Segment:
Subcompact City Car
Target Audience:
Budget-conscious consumers, first-time car buyers, urban commuters.
Competitive Analysis
Key Competitors Early 90S:
Suzuki Alto, Kia Pride (Ford Festiva), Hyundai Excel, potentially early models of the Daihatsu Charade.
Key Features
Unique Selling Points:
Extremely compact size, fuel efficiency, low purchase price, surprisingly spacious interior for its size.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive factory service repair for the 1992 Daewoo Tico.
Page Count
Estimated Pages:
Hundreds of pages (exact count not specified, but implied to be substantial for a factory manual).
Manual Type
Manual Category:
Factory Service Repair Manual
Language
Primary Language:
Likely English, with potential for original Korean or other regional language versions.
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine And Powertrain:
Detailed diagnostics, repair, and overhaul procedures for the engine, fuel system, ignition system, cooling system, exhaust system, and drivetrain components.
Chassis And Suspension:
Covers steering system, suspension components (front and rear), shock absorbers, springs, control arms, and alignment specifications.
Brakes:
Brake system diagnostics, repair, maintenance, including hydraulic systems, calipers, drums, discs, parking brake, and ABS (if equipped).
Electrical And Electronics:
Wiring diagrams, troubleshooting for electrical components, lighting systems, starting and charging systems, instrumentation, and body electricals.
Body And Interior:
Body panel repair, door mechanisms, interior trim, seats, climate control system (HVAC), and body sealing.
Procedures Included
Maintenance Tasks:
Routine maintenance checks, fluid changes, filter replacements, tune-ups, and lubrication schedules.
Diagnostic Routines:
Step-by-step troubleshooting guides for common problems, fault finding procedures, and diagnostic flowcharts.
Repair And Rebuilds:
Detailed instructions for component removal, installation, overhaul, and rebuilding of major mechanical and electrical systems.
Specifications And Tolerances:
Precise technical data, torque specifications, clearances, and critical measurements for accurate repairs.
Technical Depth
Diagnostic Capability:
Advanced diagnostic procedures and fault code interpretation (if applicable to the era).
Rebuild Scope:
Full engine rebuilds, transmission overhauls, and detailed component rebuilding.
Scope Of Detail:
Includes exploded views, component diagrams, and detailed assembly instructions.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Print Quality
Printability:
Designed for printing, allowing users to print individual pages or the entire manual.
Binding Type
Digital Binding:
N/A (Digital format)
Paper Type
Digital Paper Emulation:
Emulates high-quality, durable paper for clear reading and printing.
⚙️ Engine Specifications
Primary Engine
Engine Model:
F8CV (or similar designation within Daewoo's engine family)
Engine Layout:
Inline 3-cylinder
Displacement Cc:
796 cc
Bore X Stroke Mm:
68.5 mm x 72.0 mm (Typical for this engine family)
Compression Ratio:
Approx. 9.3:1 to 9.5:1
Performance
Horsepower Ps:
Approximately 34-37 PS (25-27 kW) at around 5000-5500 rpm.
Torque Nm:
Approximately 50-55 Nm (37-41 lb-ft) at around 3000-3500 rpm.
Fuel System
Fuel Delivery:
Carburetor (likely a single-barrel or two-barrel system for economy).
Fuel Type:
Unleaded Gasoline
Engine Management
Ignition System:
Distributor-based ignition system, likely with electronic ignition (points might be an earlier variant).
Engine Lubrication
Oil Capacity Liters:
Approximately 3.0 - 3.5 Liters (including filter).
Engine Cooling
Cooling System Type:
Water-cooled, pressurized system.
🔧 Transmission
Standard
Transmission Type Standard:
3-Speed Automatic Transmission
Optional
Transmission Type Optional:
4-Speed Manual Transmission
Features
Clutch Type Manual:
Dry single plate, diaphragm spring clutch.
Fluid Specifications
Automatic Transmission Fluid Type:
Dexron II (or equivalent ATF specification).
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
📐 Dimensions
Exterior
Length Mm:
Approx. 3,340 mm
Width Mm:
Approx. 1,495 mm
Height Mm:
Approx. 1,415 mm
Wheelbase Mm:
Approx. 2,300 mm
Ground Clearance Mm:
Approx. 140-150 mm
Weights
Curb Weight Kg:
Approx. 670 - 720 kg (depending on transmission and equipment).
Gross Vehicle Weight Rating Kg:
Approx. 1100 - 1200 kg (Estimated).
Wheels And Tires
Wheel Size:
Typically 12 or 13 inches.
Tire Size Standard:
e.g., 135/80 R12 or 145/70 R13
Bolt Pattern:
4 x 114.3 mm (Common for this era/segment)
🛡️ Safety Features
Ratings
Crash Test Results:
Limited official safety rating data available from major agencies for this specific model/year. Often characterized by basic safety features for its time.
Active Features
Braking System:
Front disc brakes, rear drum brakes. ABS was not typically a standard feature on early models.
Passive Features
Seatbelts:
Front 3-point seatbelts, rear lap belts.
Body Structure:
Designed with basic crumple zones, but generally reflects early 1990s safety standards for microcars.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player was typical. Optional upgrades might have existed.
Driver Assistance
ABS Availability:
Not commonly available on 1992 models; typically a later feature or specific market option.
Connectivity
Connectivity Features:
Minimal to none, reflecting the era's technology for entry-level vehicles.
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
Typically 5,000 - 7,500 km or every 6 months, whichever comes first.
Spark Plug Replacement Km:
Approx. 20,000 - 30,000 km (depending on plug type).
Air Filter Replacement Km:
Approx. 15,000 - 20,000 km or as needed based on inspection.
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on ambient temperature).
Coolant Type:
Ethylene glycol-based antifreeze coolant, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
Ignition components (spark plugs, distributor cap/rotor), exhaust system (rust), clutch wear, suspension bushings, and aging rubber hoses/seals.
Carburetor Tuning:
Carburetors may require periodic adjustment and cleaning for optimal performance and fuel economy due to their mechanical nature.
Corrosion:
As with many cars of this era and origin, susceptibility to rust in certain climates, particularly on underbody components and wheel arches, can be a concern.
📚 Vehicle History
Brand Heritage
Daewoo Motors Origin:
Daewoo Motors was a South Korean automobile manufacturer, part of the Daewoo Group, established in 1982. It aimed to produce affordable, mass-market vehicles.
Model Evolution
Tico Development:
The Daewoo Tico was a rebadged and lightly modified version of the Suzuki Alto (fourth generation, CA71V). It was Daewoo's first passenger car.
Production Period Tico:
1991-2001
Production
Manufacturing Location:
South Korea (Changwon plant primarily).
🏆 Awards & Recognition
Recognitions
Industry Awards:
No significant industry awards are widely documented for the Daewoo Tico. Its success was primarily based on its affordability and practicality in its target markets.
Ratings
Consumer Reports Standing:
Generally not reviewed by major Western consumer organizations due to its limited import presence. Reputation varies by region.
Certifications
Emissions Standards:
Meets the emissions standards applicable to South Korea and export markets in 1992.
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