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DAF Leyland 45 Truck Lorry Wagon Service & Repair Workshop Manual

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🏷️ Basic Information Identification Make: DAF Leyland Model: 45 Series Truck/Lorry/Wagon Product Type: Service & Repair Workshop Manual Download Generation Covered Generations: Specific generation not explicitly stated, but covers the DAF 45 series, often associated with models from the late 1980s through the 2000s. Codes Chassis Codes: Likely covers various chassis codes within the DAF 45 series, specific codes would be detailed within the manual. 👋 Introduction Market Position Vehicle Segment: Light to medium-duty commercial truck. Competitive Analysis Competitors: Competed with vehicles from manufacturers like Ford (Transit variants), Mercedes-Benz (Vario, Atego variants), Iveco, and other European truck manufacturers in its class. Key Features Manual Value Proposition: Provides professional-level repair and maintenance information, enabling independent workshops and owners to service the vehicle accurately and efficiently. Visual Aids: Includes detailed photos and diagrams, specifically exploded diagrams for clarity in assembly and disassembly. 📋 Manual Details Coverage Areas Global Coverage: Assumed global, as DAF vehicles are marketed internationally. Specific regional variations would be noted if present in the manual. Page Count Estimated Page Count: Hundreds of pages (as stated in description) Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English (implied by product description and typical manual standards) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical components, fuel system, lubrication system, cooling system, air intake, exhaust system, engine management and diagnostics. Powertrain Systems: Clutch, gearbox (manual/automatic as applicable), drive shafts, differentials, axle assemblies. Chassis Systems: Suspension (front and rear), steering system, braking system (hydraulic, air, ABS), wheels and tires. Electrical Systems: Battery, charging system, starting system, lighting, instrumentation, wiring harnesses, ECUs, fuse/relay identification and testing. Bodywork And Interior: Body panels, doors, glazing, interior trim, seats, HVAC system, chassis lubrication points. Procedures Included Maintenance Procedures: Routine servicing, lubrication, fluid changes, filter replacements, inspections. Repair Procedures: Component removal, installation, overhaul, and adjustment for all major vehicle systems. Troubleshooting Procedures: Diagnostic charts, symptom-based troubleshooting, fault code interpretation (if applicable). Diagnostic Procedures: Testing of electrical components, sensors, actuators, and mechanical systems using appropriate tools and techniques. Technical Depth Technical Depth: Comprehensive; covers basic maintenance to complete overhaul and advanced diagnostics. Diagnostic Tools And Equipment: Specifies required special tools, diagnostic equipment, and recommended testing procedures. Specifications And Tolerances: Detailed technical specifications, measurements, clearances, torque values, and wear tolerances for all components. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: High-resolution, printable pages (single or full manual). Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Compatibility Os Compatibility: Compatible with all Windows and MAC computers. Access Method Access: Instant download for use on multiple devices. Licensing License Type: Lifetime use, no expiry dates or renewal fees. ⚙️ Engine Specifications Primary Engine Engine Type: Likely DAF's range of diesel engines, common in the 45 series included naturally aspirated and turbocharged variants of the ATi (Advanced Turbo Intercooling) engines. Displacement Range: Common displacements for the DAF 45 series include 3.9L and 4.2L variants (e.g., 4.2DK engine). Performance Horsepower Range: Typically ranging from approximately 80 HP to 140 HP, depending on the specific engine variant and application. Torque Range: Torque figures would vary significantly by engine, but generally in the range of 250-400 Nm. Fuel System Fuel Type: Diesel Injection System: Likely mechanical or electronic rotary/inline fuel injection pumps, potentially common rail on later models. 🔧 Transmission Standard Standard Transmission: Manual transmission, likely 5 or 6-speed. Optional Optional Transmission: Automatic transmission may have been an option on certain configurations. Features Gear Ratios: Specific gear ratios would be detailed within the manual for each transmission variant. 📐 Dimensions Exterior Wheelbase Options: Various wheelbase options available to suit different body configurations (e.g., chassis cab, dropside, tipper). Weights Gross Vehicle Weight Rating Gvw: Typically in the 7.5 to 10-tonne GVW range, depending on configuration and market regulations. 💡 Technology Features Infotainment Infotainment Systems: Basic radio and audio systems were standard. Advanced infotainment systems were not common for this class of vehicle during its primary production period. Driver Assistance Driver Assistance Features: Features like ABS were becoming common during the latter part of its production. Other advanced driver aids were generally not fitted. Connectivity Connectivity Features: Minimal connectivity features; primarily focused on vehicle operation rather than external device integration. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000 - 20,000 km or 12 months, but specific intervals depend on operating conditions and engine oil type. Manual will specify. Filter Replacement Schedule: Fuel, oil, and air filters typically replaced at oil change intervals or as specified in the manual based on mileage or operating hours. Fluid Specifications Engine Oil Specification: Likely API CF or ACEA E2/E3 specification for diesel engines. Specific viscosity grades (e.g., 15W-40) will be detailed. Coolant Specification: Ethylene glycol-based antifreeze/coolant, meeting relevant heavy-duty specifications. Manual will specify type and mixture ratio. Brake Fluid Specification: DOT 3...
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DAF Leyland 45 Truck Lorry Wagon Service & Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
DAF Leyland
Model:
45 Series Truck/Lorry/Wagon
Product Type:
Service & Repair Workshop Manual Download
Generation
Covered Generations:
Specific generation not explicitly stated, but covers the DAF 45 series, often associated with models from the late 1980s through the 2000s.
Codes
Chassis Codes:
Likely covers various chassis codes within the DAF 45 series, specific codes would be detailed within the manual.
👋 Introduction
Market Position
Vehicle Segment:
Light to medium-duty commercial truck.
Competitive Analysis
Competitors:
Competed with vehicles from manufacturers like Ford (Transit variants), Mercedes-Benz (Vario, Atego variants), Iveco, and other European truck manufacturers in its class.
Key Features
Manual Value Proposition:
Provides professional-level repair and maintenance information, enabling independent workshops and owners to service the vehicle accurately and efficiently.
Visual Aids:
Includes detailed photos and diagrams, specifically exploded diagrams for clarity in assembly and disassembly.
📋 Manual Details
Coverage Areas
Global Coverage:
Assumed global, as DAF vehicles are marketed internationally. Specific regional variations would be noted if present in the manual.
Page Count
Estimated Page Count:
Hundreds of pages (as stated in description)
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English (implied by product description and typical manual standards)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical components, fuel system, lubrication system, cooling system, air intake, exhaust system, engine management and diagnostics.
Powertrain Systems:
Clutch, gearbox (manual/automatic as applicable), drive shafts, differentials, axle assemblies.
Chassis Systems:
Suspension (front and rear), steering system, braking system (hydraulic, air, ABS), wheels and tires.
Electrical Systems:
Battery, charging system, starting system, lighting, instrumentation, wiring harnesses, ECUs, fuse/relay identification and testing.
Bodywork And Interior:
Body panels, doors, glazing, interior trim, seats, HVAC system, chassis lubrication points.
Procedures Included
Maintenance Procedures:
Routine servicing, lubrication, fluid changes, filter replacements, inspections.
Repair Procedures:
Component removal, installation, overhaul, and adjustment for all major vehicle systems.
Troubleshooting Procedures:
Diagnostic charts, symptom-based troubleshooting, fault code interpretation (if applicable).
Diagnostic Procedures:
Testing of electrical components, sensors, actuators, and mechanical systems using appropriate tools and techniques.
Technical Depth
Technical Depth:
Comprehensive; covers basic maintenance to complete overhaul and advanced diagnostics.
Diagnostic Tools And Equipment:
Specifies required special tools, diagnostic equipment, and recommended testing procedures.
Specifications And Tolerances:
Detailed technical specifications, measurements, clearances, torque values, and wear tolerances for all components.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
High-resolution, printable pages (single or full manual).
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Compatibility
Os Compatibility:
Compatible with all Windows and MAC computers.
Access Method
Access:
Instant download for use on multiple devices.
Licensing
License Type:
Lifetime use, no expiry dates or renewal fees.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely DAF's range of diesel engines, common in the 45 series included naturally aspirated and turbocharged variants of the ATi (Advanced Turbo Intercooling) engines.
Displacement Range:
Common displacements for the DAF 45 series include 3.9L and 4.2L variants (e.g., 4.2DK engine).
Performance
Horsepower Range:
Typically ranging from approximately 80 HP to 140 HP, depending on the specific engine variant and application.
Torque Range:
Torque figures would vary significantly by engine, but generally in the range of 250-400 Nm.
Fuel System
Fuel Type:
Diesel
Injection System:
Likely mechanical or electronic rotary/inline fuel injection pumps, potentially common rail on later models.
🔧 Transmission
Standard
Standard Transmission:
Manual transmission, likely 5 or 6-speed.
Optional
Optional Transmission:
Automatic transmission may have been an option on certain configurations.
Features
Gear Ratios:
Specific gear ratios would be detailed within the manual for each transmission variant.
📐 Dimensions
Exterior
Wheelbase Options:
Various wheelbase options available to suit different body configurations (e.g., chassis cab, dropside, tipper).
Weights
Gross Vehicle Weight Rating Gvw:
Typically in the 7.5 to 10-tonne GVW range, depending on configuration and market regulations.
💡 Technology Features
Infotainment
Infotainment Systems:
Basic radio and audio systems were standard. Advanced infotainment systems were not common for this class of vehicle during its primary production period.
Driver Assistance
Driver Assistance Features:
Features like ABS were becoming common during the latter part of its production. Other advanced driver aids were generally not fitted.
Connectivity
Connectivity Features:
Minimal connectivity features; primarily focused on vehicle operation rather than external device integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 - 20,000 km or 12 months, but specific intervals depend on operating conditions and engine oil type. Manual will specify.
Filter Replacement Schedule:
Fuel, oil, and air filters typically replaced at oil change intervals or as specified in the manual based on mileage or operating hours.
Fluid Specifications
Engine Oil Specification:
Likely API CF or ACEA E2/E3 specification for diesel engines. Specific viscosity grades (e.g., 15W-40) will be detailed.
Coolant Specification:
Ethylene glycol-based antifreeze/coolant, meeting relevant heavy-duty specifications. Manual will specify type and mixture ratio.
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid (if hydraulic system is present). Air brake systems will have specific requirements.
Transmission Fluid Specification:
Manual transmission oil (e.g., GL-4 or GL-5) or automatic transmission fluid (ATF) depending on gearbox type. Manual will provide specific grades and capacities.
Known Issues
Common Wear Items:
Potential common wear items include clutch components, brake pads/discs, suspension bushings, exhaust system components, and turbocharger seals, typical for commercial vehicles of this era.
Electrical Gremlins:
Older vehicles can develop issues with wiring harnesses, connectors, and grounding points leading to intermittent electrical faults. The manual's electrical troubleshooting section is crucial.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
DAF Trucks N.V. is a Dutch manufacturer, with Leyland Trucks being a UK based manufacturer historically linked through various ownership structures.
Model Evolution
Series Development:
The DAF 45 series was a successor to earlier DAF light-duty trucks and was part of a range that offered various engine and chassis configurations for diverse commercial applications.
Production
Production Period:
The 45 series was produced through the late 1980s and into the 2000s, evolving over its lifespan. Specific start and end years depend on the exact sub-model and market.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Specific awards for the DAF 45 series are not widely documented, but DAF as a brand has consistently been recognized for reliability and efficiency in the commercial vehicle sector.
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