DAF LF 55 LF55 2001-2009 Full Service Repair Manual
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🏷️ Basic Information Identification Make: DAF Model: LF 55 Generation Code: LF 55 (2001-2009) Codes Vehicle Platform: DAF LF series 👋 Introduction Market Position Vehicle Segment: Light commercial vehicle (LCV) chassis cab, primarily for distribution and specialized applications. Competitive Analysis Key Competitors: Iveco Eurocargo, Mercedes-Benz Atego, Renault Midlum, Ford Transit (larger variants), Isuzu Forward. Key Features Manual Value Proposition: Provides comprehensive, dealer-level repair and maintenance information, enabling efficient troubleshooting and repair for both professional technicians and skilled owner-operators. Vehicle Platform Attributes: Known for its robust build, driver comfort (for its class), and versatility in body applications, making it a popular choice in urban and regional distribution. 📋 Manual Details Coverage Areas Vehicle Years: 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009 Page Count Estimated Page Count: Extensive (exact count not specified, but described as 'full', 'complete', 'packed with all the information you need') Manual Type Manual Type: Full Service Repair Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Cooling System, Exhaust System, Ignition System (if applicable to diesel models), Turbocharger System Drivetrain: Transmission (manual and/or automated manual), Clutch, Driveshaft, Differential, Axles Chassis: Suspension (front and rear), Steering System, Brakes (hydraulic, air, parking brake), Wheels and Tires Electrical: Battery, Charging System, Starting System, Lighting, Gauges and Instruments, Body Electrical Systems, ECU/PCM Diagnostics Body And Frame: Body Panels, Doors, Windows, Seats, Cabin Interior, Chassis Frame, Bumpers HVAC: Heating, Ventilation, and Air Conditioning Systems Procedures Included Maintenance: Scheduled Maintenance (oil changes, filter replacements, fluid checks), Lubrication, Inspections Troubleshooting: Diagnostic Procedures, Fault Code Interpretation, Common Problem Diagnosis and Repair Repair: Component Removal and Installation, System Overhaul, Specific Repair Instructions Disassembly Assembly: Step-by-step instructions for complete disassembly and reassembly of major components and systems. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to advanced diagnostics and major repairs. Suitable for professional mechanics and experienced DIY users. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Full Printable Zoom Functionality: YES (Zoom IN/OUT) Binding Type Binding Type: Digital Download (no physical binding) Paper Type Paper Type: Not Applicable (Digital PDF) Requirements Software Requirements: Adobe PDF Reader, WinZip (for potential extraction) Operating System Compatibility: All Versions of Windows & Mac Delivery Delivery Method: Instant Download ⚙️ Engine Specifications Primary Engine Engine Families: DAF PR/PE Series (often variants of PACCAR PX-5/PX-7 engines depending on configuration and region). Common Engine Displacement Liters: Typically ranging from 4.5L to 6.7L. Performance Horsepower Range Ps: Approximately 160 PS to 240 PS (varies significantly by engine variant and specific model configuration). Torque Range Nm: Approximately 500 Nm to 850 Nm (varies significantly by engine variant and specific model configuration). Fuel System Fuel Injection: Common Rail Direct Injection (CRDi) with turbocharging and intercooling. Emission Control Emission Standards: Euro III, Euro IV (depending on specific model year and configuration). 🔧 Transmission Standard Transmission Type Standard: Manual transmission (e.g., ZF 6-speed). Optional Transmission Type Optional: Automated Manual Transmission (AMT) options may be available (e.g., ZF AS-Tronic Lite). Features Clutch Type: Single dry plate clutch (for manual transmissions). 📐 Dimensions Exterior Wheelbase Options: Multiple wheelbase options available, catering to various body length requirements. Weights Gvw Range: Gross Vehicle Weight (GVW) typically ranges from 7.5 to 18 tonnes, depending on the specific LF 55 variant. 🛡️ Safety Features Ratings Safety Features General: ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), potentially ASR (Anti-Slip Regulation) on higher-spec models. Active Features Braking System: Hydraulic or air-assisted hydraulic braking systems, depending on GVW. Passive Features Cabin Structure: Reinforced cab structure for driver protection. 💡 Technology Features Infotainment Infotainment Features: Basic radio and CD player, possibly with auxiliary input or early Bluetooth connectivity on later models. Focus is on functionality rather than advanced entertainment. Driver Assistance Driver Assistance Features: Limited; primary focus on essential safety systems like ABS. Cruise control may be an option. Connectivity Diagnostic Connectivity: OBD-II or proprietary DAF diagnostic connectors allowing for electronic fault diagnosis using specialized tools. 🔧 Maintenance Service Intervals Oil Change Interval Engine: Typically 20,000 to 40,000 km or 12 months, depending on operating conditions and DAF's specific recommendations for the engine variant. Consult manual for exact intervals. Air Filter Replacement: Based on mileage or visual inspection, typically around 30,000-50,000 km. Fluid Specifications Engine Oil Type: API CI-4/CJ-4 or ACEA E6/E7 specifications, with specific viscosity grades (e.g., 10W-40, 15W-40) recommended by DAF based on climate. Coolant Type: Ethylene glycol-based coolant with organic acid technology (OAT) or long-life additives (e.g., G12/G12+ equivalent). Brake Fluid Type: DOT 4 hydraulic fluid, or specific DOT standards for air brake systems where applicable. Transmission Fluid Type: Specific manual transmission fluids (e.g., GL-4, GL-5) or automated manual transmission fluids as specified by DAF/ZF. Known Issues Common Wear Items: Brake pads and discs, clutch wear, DPF (Diesel Particulate Filter) regeneration issues (if fitted on later models), suspension bushings, and...
Light commercial vehicle (LCV) chassis cab, primarily for distribution and specialized applications.
Competitive Analysis
Key Competitors:
Iveco Eurocargo, Mercedes-Benz Atego, Renault Midlum, Ford Transit (larger variants), Isuzu Forward.
Key Features
Manual Value Proposition:
Provides comprehensive, dealer-level repair and maintenance information, enabling efficient troubleshooting and repair for both professional technicians and skilled owner-operators.
Vehicle Platform Attributes:
Known for its robust build, driver comfort (for its class), and versatility in body applications, making it a popular choice in urban and regional distribution.
Diagnostic Procedures, Fault Code Interpretation, Common Problem Diagnosis and Repair
Repair:
Component Removal and Installation, System Overhaul, Specific Repair Instructions
Disassembly Assembly:
Step-by-step instructions for complete disassembly and reassembly of major components and systems.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to advanced diagnostics and major repairs. Suitable for professional mechanics and experienced DIY users.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality:
YES (Zoom IN/OUT)
Binding Type
Binding Type:
Digital Download (no physical binding)
Paper Type
Paper Type:
Not Applicable (Digital PDF)
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for potential extraction)
Operating System Compatibility:
All Versions of Windows & Mac
Delivery
Delivery Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Families:
DAF PR/PE Series (often variants of PACCAR PX-5/PX-7 engines depending on configuration and region).
Common Engine Displacement Liters:
Typically ranging from 4.5L to 6.7L.
Performance
Horsepower Range Ps:
Approximately 160 PS to 240 PS (varies significantly by engine variant and specific model configuration).
Torque Range Nm:
Approximately 500 Nm to 850 Nm (varies significantly by engine variant and specific model configuration).
Fuel System
Fuel Injection:
Common Rail Direct Injection (CRDi) with turbocharging and intercooling.
Emission Control
Emission Standards:
Euro III, Euro IV (depending on specific model year and configuration).
🔧 Transmission
Standard
Transmission Type Standard:
Manual transmission (e.g., ZF 6-speed).
Optional
Transmission Type Optional:
Automated Manual Transmission (AMT) options may be available (e.g., ZF AS-Tronic Lite).
Features
Clutch Type:
Single dry plate clutch (for manual transmissions).
📐 Dimensions
Exterior
Wheelbase Options:
Multiple wheelbase options available, catering to various body length requirements.
Weights
Gvw Range:
Gross Vehicle Weight (GVW) typically ranges from 7.5 to 18 tonnes, depending on the specific LF 55 variant.
🛡️ Safety Features
Ratings
Safety Features General:
ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), potentially ASR (Anti-Slip Regulation) on higher-spec models.
Active Features
Braking System:
Hydraulic or air-assisted hydraulic braking systems, depending on GVW.
Passive Features
Cabin Structure:
Reinforced cab structure for driver protection.
💡 Technology Features
Infotainment
Infotainment Features:
Basic radio and CD player, possibly with auxiliary input or early Bluetooth connectivity on later models. Focus is on functionality rather than advanced entertainment.
Driver Assistance
Driver Assistance Features:
Limited; primary focus on essential safety systems like ABS. Cruise control may be an option.
Connectivity
Diagnostic Connectivity:
OBD-II or proprietary DAF diagnostic connectors allowing for electronic fault diagnosis using specialized tools.
🔧 Maintenance
Service Intervals
Oil Change Interval Engine:
Typically 20,000 to 40,000 km or 12 months, depending on operating conditions and DAF's specific recommendations for the engine variant. Consult manual for exact intervals.
Air Filter Replacement:
Based on mileage or visual inspection, typically around 30,000-50,000 km.
Fluid Specifications
Engine Oil Type:
API CI-4/CJ-4 or ACEA E6/E7 specifications, with specific viscosity grades (e.g., 10W-40, 15W-40) recommended by DAF based on climate.
Coolant Type:
Ethylene glycol-based coolant with organic acid technology (OAT) or long-life additives (e.g., G12/G12+ equivalent).
Brake Fluid Type:
DOT 4 hydraulic fluid, or specific DOT standards for air brake systems where applicable.
Transmission Fluid Type:
Specific manual transmission fluids (e.g., GL-4, GL-5) or automated manual transmission fluids as specified by DAF/ZF.
Known Issues
Common Wear Items:
Brake pads and discs, clutch wear, DPF (Diesel Particulate Filter) regeneration issues (if fitted on later models), suspension bushings, and certain electrical connections.
Common Troubleshooting:
Erratic engine performance often related to fuel system components (injectors, sensors), turbocharger issues, or EGR valve problems. Electrical faults can stem from wiring harness integrity or module failures.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
DAF Trucks is a Dutch manufacturer, now part of PACCAR.
Model Evolution
Lf Series Introduction:
The LF series was developed as a successor to earlier DAF light commercial vehicles, focusing on efficiency, driver comfort, and versatility. The LF 55 represents a significant iteration within this series.
Production
Manufacturing Location:
Primarily manufactured in Eindhoven, Netherlands, and potentially other PACCAR facilities.
🏆 Awards & Recognition
Recognitions
Industry Awards:
DAF vehicles, including the LF series, have consistently received accolades for fuel efficiency, reliability, and driver comfort within the light commercial vehicle sector.
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