Daihatsu Charade CB-23 CB-61 CB-80 Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Codes Engine Codes: CB-23, CB-61, CB-80 Generation Applicable Generations: Likely covers multiple generations of the Daihatsu Charade that utilized the CB-23, CB-61, and CB-80 engine series, spanning from the late 1970s through the 1990s, depending on market. 👋 Introduction Market Position Target Audience: DIY enthusiasts and experienced mechanics seeking detailed repair and maintenance information for Daihatsu Charade models equipped with CB-23, CB-61, or CB-80 engines. Key Features Content Advantage: Provides complete factory service information, step-by-step instructions, hundreds of photos and illustrations, and detailed specifications for comprehensive vehicle care. Completeness: The manual emphasizes its completeness, offering all service information needed for the specified engines. Convenience Digital Format: Offers a digital PDF format, providing cost savings and enhanced convenience over traditional paper manuals. Accessible on various devices. Competitive Analysis Market Segment: Competed in the subcompact and compact car segments against models from manufacturers like Toyota (Starlet, Corolla), Honda (Civic), Nissan (Sunny/Sentra), Suzuki (Swift). 📋 Manual Details Coverage Areas Engine Systems: Engine Identification, General Precautions, Disassembly and Assembly, Maintenance Check List, Check and Maintenance, Special Tools, Engine Body, Fuel System, Cooling System, Exhaust System, Fuel Filter, Electrical System, Alternator, Regulator, Wiring Diagram Repair Procedures: Engine disassembly, engine assembly, fuel system repair, cooling system maintenance, exhaust system repair, electrical system troubleshooting, alternator service, regulator testing, wiring diagram interpretation, general maintenance, troubleshooting specific issues All Styles Covered: Indicates coverage for all body styles or configurations offered with the specified engines. Troubleshooting Guides: Extensive troubleshooting section covering common automotive issues and their solutions. Page Count Estimated Pages: Hundreds of pages Manual Type Type: Factory Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine block, cylinder head, crankshaft, pistons, connecting rods, camshafts, valve train, timing systems, lubrication system, seals, gaskets. Fuel System: Carburetor (if applicable), fuel injection (if applicable), fuel pump, fuel filter, fuel lines, fuel tank, fuel pressure. Cooling System: Radiator, water pump, thermostat, coolant passages, cooling fan, hoses, coolant specifications. Exhaust System: Exhaust manifold, catalytic converter (if applicable), muffler, exhaust pipes, gaskets, emissions controls. Electrical System: Ignition system, starting system, charging system (alternator, regulator), battery, lighting, fuses, relays, sensors, wiring diagrams. Engine Mechanical Components: Detailed information on engine block, cylinder head, crankshaft, connecting rods, pistons, camshafts, valve train, timing belts/chains, and oil pump. Charging System: Detailed service information for the alternator and voltage regulator, including testing, removal, and installation procedures. Engine Body And Internals: Covers the engine block, cylinder head, pistons, connecting rods, crankshaft, oil pan, and related seals and gaskets. Procedures Included Diagnostic Procedures: Troubleshooting common engine problems, identifying symptoms, diagnostic flowcharts, testing electrical components. Maintenance Procedures: Oil changes, filter replacements, coolant flushes, spark plug replacement, belt inspection and replacement, air filter service, ignition timing adjustment. Repair Procedures: Complete engine disassembly and reassembly, cylinder head overhauls, piston ring replacement, bearing replacement, carburetor rebuilds, fuel injector cleaning/replacement, alternator/regulator repair, starter motor repair. Troubleshooting: Comprehensive troubleshooting guides for engine performance issues, starting problems, overheating, and electrical faults. Engine Rebuilding: Step-by-step instructions for complete engine disassembly, inspection, measurement, and reassembly, including component specifications. Wiring Diagrams: Includes comprehensive wiring diagrams for various electrical systems, aiding in diagnosis and repair of electrical faults. Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine rebuilds and diagnostics. Diagnostic Tools: Information on specialized tools required for certain diagnostic and repair procedures. 📊 Manual Specifications File Format Compatibility: All versions of Windows and Mac OS. Accessibility: Accessible on desktops, laptops, smartphones, and tablets via web browser or PDF reader. Searchability: PDF format allows for text searching of keywords, enhancing efficiency in finding specific information. Print Quality Printability: Printable pages, allowing users to print specific sections or the entire manual. Binding Type Binding: Digital (PDF), no physical binding. Paper Type Paper Type: Not applicable (digital format). Software Requirements Reader Software: Adobe PDF Reader (free). Extraction Software: Winzip (free online). ⚙️ Engine Specifications Primary Engine Engine Codes Covered: CB-23, CB-61, CB-80 Performance General Characteristics: These engines are typically small-displacement, fuel-efficient inline-3 or inline-4 gasoline engines, known for their reliability in compact car applications. Displacement Range: Engines typically ranged from 800cc to 1.3L, depending on the specific engine code and model year. Fuel System Fuel Delivery: Likely utilizes carburetors in earlier models and potentially fuel injection in later variants of the Charade platform. Manual covers carburetor overhaul and fuel system diagnostics. Carburetor Details: Specific details on carburetor types, adjustment procedures, jetting, and common repair items for carbureted versions. Engine Identification Identification Details: Provides specific procedures for identifying the engine, including locating VIN, engine serial numbers, and specific engine code markings. 🔧 Transmission Standard Common Transmissions: Manual transmission (e.g., 4-speed or 5-speed) was common. Automatic transmission might have been an option depending on the specific model year and trim. Features Fluid Type: Manual transmission fluid (MTF)...
Likely covers multiple generations of the Daihatsu Charade that utilized the CB-23, CB-61, and CB-80 engine series, spanning from the late 1970s through the 1990s, depending on market.
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts and experienced mechanics seeking detailed repair and maintenance information for Daihatsu Charade models equipped with CB-23, CB-61, or CB-80 engines.
Key Features
Content Advantage:
Provides complete factory service information, step-by-step instructions, hundreds of photos and illustrations, and detailed specifications for comprehensive vehicle care.
Completeness:
The manual emphasizes its completeness, offering all service information needed for the specified engines.
Convenience
Digital Format:
Offers a digital PDF format, providing cost savings and enhanced convenience over traditional paper manuals. Accessible on various devices.
Competitive Analysis
Market Segment:
Competed in the subcompact and compact car segments against models from manufacturers like Toyota (Starlet, Corolla), Honda (Civic), Nissan (Sunny/Sentra), Suzuki (Swift).
📋 Manual Details
Coverage Areas
Engine Systems:
Engine Identification, General Precautions, Disassembly and Assembly, Maintenance Check List, Check and Maintenance, Special Tools, Engine Body, Fuel System, Cooling System, Exhaust System, Fuel Filter, Electrical System, Alternator, Regulator, Wiring Diagram
Repair Procedures:
Engine disassembly, engine assembly, fuel system repair, cooling system maintenance, exhaust system repair, electrical system troubleshooting, alternator service, regulator testing, wiring diagram interpretation, general maintenance, troubleshooting specific issues
All Styles Covered:
Indicates coverage for all body styles or configurations offered with the specified engines.
Troubleshooting Guides:
Extensive troubleshooting section covering common automotive issues and their solutions.
Oil changes, filter replacements, coolant flushes, spark plug replacement, belt inspection and replacement, air filter service, ignition timing adjustment.
Repair Procedures:
Complete engine disassembly and reassembly, cylinder head overhauls, piston ring replacement, bearing replacement, carburetor rebuilds, fuel injector cleaning/replacement, alternator/regulator repair, starter motor repair.
Troubleshooting:
Comprehensive troubleshooting guides for engine performance issues, starting problems, overheating, and electrical faults.
Engine Rebuilding:
Step-by-step instructions for complete engine disassembly, inspection, measurement, and reassembly, including component specifications.
Wiring Diagrams:
Includes comprehensive wiring diagrams for various electrical systems, aiding in diagnosis and repair of electrical faults.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine rebuilds and diagnostics.
Diagnostic Tools:
Information on specialized tools required for certain diagnostic and repair procedures.
📊 Manual Specifications
File Format
Compatibility:
All versions of Windows and Mac OS.
Accessibility:
Accessible on desktops, laptops, smartphones, and tablets via web browser or PDF reader.
Searchability:
PDF format allows for text searching of keywords, enhancing efficiency in finding specific information.
Print Quality
Printability:
Printable pages, allowing users to print specific sections or the entire manual.
Binding Type
Binding:
Digital (PDF), no physical binding.
Paper Type
Paper Type:
Not applicable (digital format).
Software Requirements
Reader Software:
Adobe PDF Reader (free).
Extraction Software:
Winzip (free online).
⚙️ Engine Specifications
Primary Engine
Engine Codes Covered:
CB-23, CB-61, CB-80
Performance
General Characteristics:
These engines are typically small-displacement, fuel-efficient inline-3 or inline-4 gasoline engines, known for their reliability in compact car applications.
Displacement Range:
Engines typically ranged from 800cc to 1.3L, depending on the specific engine code and model year.
Fuel System
Fuel Delivery:
Likely utilizes carburetors in earlier models and potentially fuel injection in later variants of the Charade platform. Manual covers carburetor overhaul and fuel system diagnostics.
Carburetor Details:
Specific details on carburetor types, adjustment procedures, jetting, and common repair items for carbureted versions.
Engine Identification
Identification Details:
Provides specific procedures for identifying the engine, including locating VIN, engine serial numbers, and specific engine code markings.
🔧 Transmission
Standard
Common Transmissions:
Manual transmission (e.g., 4-speed or 5-speed) was common. Automatic transmission might have been an option depending on the specific model year and trim.
Features
Fluid Type:
Manual transmission fluid (MTF) specifications and change intervals would be detailed in the manual.
📐 Dimensions
Exterior
Vehicle Type:
Compact hatchback/sedan.
Weights
Curb Weight:
Varies by generation and configuration, typically in the range of 750-900 kg.
🛡️ Safety Features
Passive Features
Seat Belts:
Standard seat belts would be covered, potentially with information on adjustment and care.
💡 Technology Features
Infotainment
Typical Features:
Basic audio systems (radio, cassette player) were common. The manual would focus on the electrical system integration of these components.
Driver Assistance
Typical Features:
Limited to basic safety systems like ABS in later models. The manual will cover the electrical aspects of any installed safety features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km or 3-6 months, depending on driving conditions and oil type. Manual will specify exact intervals.
Transmission Fluid Change:
Manual will outline recommended intervals for manual and automatic transmission fluid changes, including capacities.
Fluid Specifications
Engine Oil Type:
Manual will specify the recommended API service classification and viscosity grade (e.g., API SG/SH, 10W-30 or 5W-30).
Coolant Type:
Manual will specify the type of antifreeze/coolant (e.g., ethylene glycol-based) and the correct mixture ratio with water.
Brake Fluid Type:
Specifies the required DOT rating for brake fluid (e.g., DOT 3).
Transmission Oil Type:
Manual will detail the specific type and viscosity of transmission fluid required for both manual and automatic transmissions.
Troubleshooting and repair procedures for common causes of engine overheating, such as thermostat failure or cooling system leaks.
Technical Specifications
Tightening Torques:
Detailed torque specifications for critical engine components (e.g., cylinder head bolts, main bearing caps, connecting rod bolts) are included.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu is known for producing small, economical, and reliable vehicles, often focusing on fuel efficiency and compact design.
Model Evolution
Charade Generations:
The Daihatsu Charade has gone through several generations, evolving from a basic city car to a more refined compact vehicle. The CB engine series powered various iterations of this model.
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