DAIHATSU CHARADE G202 Service Repair Manual 1993 ONWARDS
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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Generation Codes: G200 / G202 / G213 Applicable Years: 1993 onwards 👋 Introduction Market Position Market Segment: Subcompact hatchback, positioned as an economical and reliable city car. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Nissan Sentra, Suzuki Swift, Mitsubishi Mirage. Key Features Design Philosophy: Emphasized compact dimensions, fuel efficiency, and practicality. Often featured a distinctive, rounded styling. Value Proposition: Offered a good balance of affordability, reliability, and surprisingly spacious interior for its size. 📋 Manual Details Coverage Areas Global Coverage: Focuses on models prevalent in markets where this generation was sold, including Asia, Europe, and Oceania. Specific regional variations may be noted. Page Count Estimated Page Count: Likely 1000+ pages (typical for a comprehensive service manual of this era). Manual Type Manual Type: Workshop Service and Repair Manual Language Language: Primarily English, with potential for translated sections depending on the source. Format Format: Digital (PDF) or Printed Booklet 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel injection, ignition, cooling, exhaust, lubrication systems. Transmission: Manual transmission (MT), Automatic transmission (AT) diagnosis and repair, clutch system. Drivetrain: Front-wheel drive (FWD) system, driveshafts, CV joints, differentials. Suspension Steering: Front and rear suspension components, steering system (rack and pinion), alignment specifications. Brakes: Front disc brakes, rear drum brakes (or disc depending on trim), hydraulic system, ABS (if equipped). Electrical: Starting system, charging system, battery, lighting, wipers, horn, power accessories, fuse/relay locations, wiring diagrams. Body Chassis: Body panels, interior trim, doors, windows, locks, chassis components, corrosion protection. HVAC: Heating, ventilation, and air conditioning system diagnosis and repair. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, spark plug service, belt tensioning. Diagnostics: Troubleshooting charts, fault code interpretation (OBD-I/II depending on market), symptom-based diagnosis. Repair: Step-by-step repair instructions for all major vehicle systems, including component removal, overhaul, and reinstallation. Rebuild: Detailed engine and transmission overhaul procedures with specifications and tolerances. Specifications: Torque specifications, clearances, fluid capacities, electrical resistance values. Technical Depth Depth Of Information: Comprehensive; covers everything from basic fluid checks and tire pressure to complex engine rebuilds and electronic diagnostics. 📊 Manual Specifications File Format Digital Format Details: Searchable PDF, allowing for quick access to specific topics. Printable pages for workshop use. Print Quality Print Quality Description: High-resolution diagrams, clear text, and legible schematics. Binding Type Binding Type Description: For printed versions, typically spiral-bound or lay-flat binding for workshop ease of use. Paper Type Paper Type Description: Durable paper stock, often laminated or glossy for resistance to workshop grease and fluids. ⚙️ Engine Specifications Primary Engine Engine Code Variants: HD-E (1.3L SOHC 4-cylinder), HE-FE (1.5L DOHC 4-cylinder - in some markets/later models), possibly EJ-DE (1.0L SOHC 3-cylinder in certain variants). Performance 1.3L (Hd-E) Power: Approx. 82-88 PS (60-65 kW) at 6000 rpm. 1.3L (Hd-E) Torque: Approx. 105-110 Nm (77-81 lb-ft) at 3500-4000 rpm. 1.5L (He-Fe) Power: Approx. 95-105 PS (70-77 kW) at 6500 rpm. 1.5L (He-Fe) Torque: Approx. 120-130 Nm (88-96 lb-ft) at 4500 rpm. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI). Fuel Type: Unleaded Gasoline (Octane rating varies by market, typically 91 RON or higher). Engine Construction Block Material: Aluminum Alloy. Cylinder Head Material: Aluminum Alloy. 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Transmission (MT). Optional Optional Transmission Type: 3-speed or 4-speed Automatic Transmission (AT). Features Transmission Fluid Type: ATF Dexron III or equivalent for automatic transmissions; Gear oil (e.g., SAE 75W-90 GL-4) for manual transmissions. 📐 Dimensions Exterior Overall Length: Approx. 3700-3800 mm (145.7-149.6 inches). Overall Width: Approx. 1600 mm (63 inches). Overall Height: Approx. 1380-1400 mm (54.3-55.1 inches). Wheelbase: Approx. 2370-2380 mm (93.3-93.7 inches). Interior Passenger Volume: Surprising for its class, typically offering comfortable seating for four adults. Weights Curb Weight: Approx. 850-950 kg (1874-2094 lbs) depending on configuration. 🛡️ Safety Features Ratings Crash Test Performance: Early 90s subcompacts had varying safety standards. Refer to specific market NCAP or equivalent for available data. Likely basic safety structure. Active Features Braking System: Front ventilated disc brakes, rear drum brakes. Optional ABS (Anti-lock Braking System) on higher trims. Passive Features Airbags: Driver airbag standard on most models, passenger airbag optional or not available on base trims. Seatbelts: 3-point front seatbelts with pretensioners, 2-point or 3-point rear seatbelts. Body Structure: Reinforced cabin structure, crumple zones. 💡 Technology Features Infotainment Audio System: Typically a basic AM/FM radio with cassette player or CD player (optional/later models). Aftermarket head units are common upgrades. Driver Assistance Cruise Control: Optional on higher trim levels, particularly for export markets. Connectivity Connectivity Options: Limited by the era; no integrated Bluetooth or USB ports. Often featured power windows/mirrors as the extent of convenience tech. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first. Air Filter Replacement: Every 15,000-30,000 miles (24,000-48,000 km). Spark Plug Replacement: Every 30,000-60,000 miles (48,000-96,000 km) depending on plug...
Comprehensive; covers everything from basic fluid checks and tire pressure to complex engine rebuilds and electronic diagnostics.
📊 Manual Specifications
File Format
Digital Format Details:
Searchable PDF, allowing for quick access to specific topics. Printable pages for workshop use.
Print Quality
Print Quality Description:
High-resolution diagrams, clear text, and legible schematics.
Binding Type
Binding Type Description:
For printed versions, typically spiral-bound or lay-flat binding for workshop ease of use.
Paper Type
Paper Type Description:
Durable paper stock, often laminated or glossy for resistance to workshop grease and fluids.
⚙️ Engine Specifications
Primary Engine
Engine Code Variants:
HD-E (1.3L SOHC 4-cylinder), HE-FE (1.5L DOHC 4-cylinder - in some markets/later models), possibly EJ-DE (1.0L SOHC 3-cylinder in certain variants).
Performance
1.3L (Hd-E) Power:
Approx. 82-88 PS (60-65 kW) at 6000 rpm.
1.3L (Hd-E) Torque:
Approx. 105-110 Nm (77-81 lb-ft) at 3500-4000 rpm.
1.5L (He-Fe) Power:
Approx. 95-105 PS (70-77 kW) at 6500 rpm.
1.5L (He-Fe) Torque:
Approx. 120-130 Nm (88-96 lb-ft) at 4500 rpm.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI).
Fuel Type:
Unleaded Gasoline (Octane rating varies by market, typically 91 RON or higher).
Engine Construction
Block Material:
Aluminum Alloy.
Cylinder Head Material:
Aluminum Alloy.
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual Transmission (MT).
Optional
Optional Transmission Type:
3-speed or 4-speed Automatic Transmission (AT).
Features
Transmission Fluid Type:
ATF Dexron III or equivalent for automatic transmissions; Gear oil (e.g., SAE 75W-90 GL-4) for manual transmissions.
📐 Dimensions
Exterior
Overall Length:
Approx. 3700-3800 mm (145.7-149.6 inches).
Overall Width:
Approx. 1600 mm (63 inches).
Overall Height:
Approx. 1380-1400 mm (54.3-55.1 inches).
Wheelbase:
Approx. 2370-2380 mm (93.3-93.7 inches).
Interior
Passenger Volume:
Surprising for its class, typically offering comfortable seating for four adults.
Weights
Curb Weight:
Approx. 850-950 kg (1874-2094 lbs) depending on configuration.
🛡️ Safety Features
Ratings
Crash Test Performance:
Early 90s subcompacts had varying safety standards. Refer to specific market NCAP or equivalent for available data. Likely basic safety structure.
Active Features
Braking System:
Front ventilated disc brakes, rear drum brakes. Optional ABS (Anti-lock Braking System) on higher trims.
Passive Features
Airbags:
Driver airbag standard on most models, passenger airbag optional or not available on base trims.
Seatbelts:
3-point front seatbelts with pretensioners, 2-point or 3-point rear seatbelts.
Body Structure:
Reinforced cabin structure, crumple zones.
💡 Technology Features
Infotainment
Audio System:
Typically a basic AM/FM radio with cassette player or CD player (optional/later models). Aftermarket head units are common upgrades.
Driver Assistance
Cruise Control:
Optional on higher trim levels, particularly for export markets.
Connectivity
Connectivity Options:
Limited by the era; no integrated Bluetooth or USB ports. Often featured power windows/mirrors as the extent of convenience tech.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km).
Spark Plug Replacement:
Every 30,000-60,000 miles (48,000-96,000 km) depending on plug type (copper vs. platinum).
Timing Belt Replacement:
Critical: Every 60,000-100,000 miles (96,000-160,000 km) or 5-7 years. Consult manual for specific interval and potential consequences of failure (interference engine).
Fluid Specifications
Engine Oil Type:
API SG/SH or higher. Viscosity typically 5W-30 or 10W-30 depending on climate. Check manual for exact specification and capacity (approx. 3.5-4.0 liters).
Coolant Type:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Capacity approx. 5.0-5.5 liters.
Flickering dashboard lights, issues with power window regulators, door lock actuators.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu has a long history, established in 1907, known for producing compact and affordable vehicles, often with a focus on kei car technology.
Model Evolution
Charade Lineage:
The Charade has been produced since 1977 across several generations. The G200/G202 represents the fourth generation, debuting in 1993.
Production
Manufacturing Locations:
Primarily Japan, with potential for assembly in other Daihatsu or partner facilities globally.
Production Years For G202:
1993-2000 (approximate, specific market end dates may vary).
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards might be hard to pinpoint for this generation in a global context, the Charade was generally well-regarded for its reliability and value in the subcompact segment.
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