DAIHATSU EXTOL 1993-1997 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Extol Model Designation: S80/S81/S82/S83 Series Production Years Covered: 1993-1997 Codes Chassis Code Range: S80, S81, S82, S83 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and professional mechanics. Competitive Analysis Manual Advantage: Offers comprehensive, step-by-step guidance comparable to OEM service manuals, facilitating accurate repairs and maintenance. Key Features Diagram Quality: Top quality diagrams and exploded views for clarity. Instruction Style: Step-by-step instructions suitable for varying skill levels. Delivery Method: Instant Download 📋 Manual Details Coverage Areas Regions Covered: Global (relevant for mechanics operating in markets where the Extol was sold) Page Count Estimated Page Count: Likely 1000+ pages (typical for comprehensive full service repair manuals) Manual Type Manual Type: Full Service Repair Manual / Workshop Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, internal components, lubrication system, cooling system, fuel system (carbureted and injected where applicable), exhaust system, ignition system. Engine Electrical: ECU, sensors, actuators, starter motor, alternator, battery, wiring diagrams. Transmission: Manual and Automatic transmission overhaul, clutch, drivetrain components (driveshafts, differentials). Brakes: Front and rear brake systems (disc/drum), hydraulic system, parking brake. Suspension Steering: Front and rear suspension components, shock absorbers, springs, bushings, steering system (rack and pinion), power steering. Body Chassis: Body construction, exterior panels, doors, windows, interior trim, chassis frame, rust prevention, corrosion control. Electrical Systems Comfort: Lighting, wipers, horn, power windows, power locks, HVAC system, audio system, instrument cluster, interior electronics. Safety Systems: Seat belts, airbags (if equipped), basic safety component checks. Procedures Included Maintenance: Oil change, filter replacement, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation, tune-up procedures. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides, common fault identification. Repair: Detailed step-by-step instructions for component removal, repair, and reinstallation for all major vehicle systems. Overhaul: Complete disassembly and reassembly procedures for engines, transmissions, and other major components. Wiring Diagrams: Comprehensive electrical wiring diagrams for all circuits. Technical Depth Diagnostic Level: Advanced diagnostics including component testing, sensor readings, and ECU interpretation. Rebuild Scope: Full engine and transmission rebuild specifications. Specification Detail: Torque specifications, clearances, fluid capacities, pressure readings, electrical resistance values. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable (allows users to print specific pages or the entire manual). Zoom Capability: YES (allows for detailed viewing of diagrams and text). Binding Type Binding Type: Digital Download (PDF format). Paper Type Paper Type: N/A (Digital format). The manual is designed to be printed on standard paper. ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 Cylinder Engine Codes: Likely to include F5B, F6B, or similar Daihatsu engine families common in this era, depending on specific model variants. Displacement: Commonly 1.3L (1300cc) to 1.6L (1600cc) for this class of vehicle. Specific figures would be detailed in the manual. Performance Horsepower Range: Estimated 60-80 HP depending on engine variant and tuning. Torque Range: Estimated 100-120 Nm depending on engine variant. Fuel System Fuel Delivery: Could be Carbureted or Multi-Point Fuel Injection (MPI) depending on market and specific model. 🔧 Transmission Standard Manual Transmission: Likely a 5-speed manual transmission. Optional Automatic Transmission: Optional 3-speed or 4-speed automatic transmission likely available. Features Drivetrain: Available in Rear-Wheel Drive (RWD) and potentially 4-Wheel Drive (4WD) configurations for certain body styles or markets. 📐 Dimensions Exterior Body Styles: Minivan, Panel Van, Passenger Van. Wheelbase: Varies by specific model variant, typically in the range of 2400-2600 mm. Weights Curb Weight: Estimated 1100-1300 kg, depending on configuration. 🛡️ Safety Features Ratings Crash Test Data: Limited public crash test data for this specific model from major agencies. Manual would detail safety component checks. Active Features Active Safety: ABS (Anti-lock Braking System) may have been an option on higher trims or later models. Passive Features Passive Safety: Seat belts (front and rear), potentially driver-side airbag on later or higher-trim models. 💡 Technology Features Infotainment Infotainment System: Basic AM/FM radio and cassette player were standard. Higher trims might have offered CD players or more speakers. Driver Assistance Driver Assistance Features: Very limited driver assistance features for this era. Focus would be on basic functionality. Connectivity Connectivity Options: No modern connectivity options like Bluetooth or USB. Manual would cover basic audio system maintenance. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 km or 6-12 months, depending on driving conditions. Manual will specify precise intervals and oil types. Timing Belt Interval: If equipped with a timing belt, recommended replacement typically between 80,000-100,000 km. Crucial for preventing catastrophic engine damage. Fluid Specifications Engine Oil Type: Likely API SG or higher, with viscosity grades such as 10W-30 or 10W-40. Specific API service category and viscosity will be detailed. Coolant Type: Ethylene glycol-based coolant, likely a conventional green type or potentially a long-life coolant depending on market specification. Manual will provide precise...
Full Printable (allows users to print specific pages or the entire manual).
Zoom Capability:
YES (allows for detailed viewing of diagrams and text).
Binding Type
Binding Type:
Digital Download (PDF format).
Paper Type
Paper Type:
N/A (Digital format). The manual is designed to be printed on standard paper.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 Cylinder
Engine Codes:
Likely to include F5B, F6B, or similar Daihatsu engine families common in this era, depending on specific model variants.
Displacement:
Commonly 1.3L (1300cc) to 1.6L (1600cc) for this class of vehicle. Specific figures would be detailed in the manual.
Performance
Horsepower Range:
Estimated 60-80 HP depending on engine variant and tuning.
Torque Range:
Estimated 100-120 Nm depending on engine variant.
Fuel System
Fuel Delivery:
Could be Carbureted or Multi-Point Fuel Injection (MPI) depending on market and specific model.
🔧 Transmission
Standard
Manual Transmission:
Likely a 5-speed manual transmission.
Optional
Automatic Transmission:
Optional 3-speed or 4-speed automatic transmission likely available.
Features
Drivetrain:
Available in Rear-Wheel Drive (RWD) and potentially 4-Wheel Drive (4WD) configurations for certain body styles or markets.
📐 Dimensions
Exterior
Body Styles:
Minivan, Panel Van, Passenger Van.
Wheelbase:
Varies by specific model variant, typically in the range of 2400-2600 mm.
Weights
Curb Weight:
Estimated 1100-1300 kg, depending on configuration.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public crash test data for this specific model from major agencies. Manual would detail safety component checks.
Active Features
Active Safety:
ABS (Anti-lock Braking System) may have been an option on higher trims or later models.
Passive Features
Passive Safety:
Seat belts (front and rear), potentially driver-side airbag on later or higher-trim models.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio and cassette player were standard. Higher trims might have offered CD players or more speakers.
Driver Assistance
Driver Assistance Features:
Very limited driver assistance features for this era. Focus would be on basic functionality.
Connectivity
Connectivity Options:
No modern connectivity options like Bluetooth or USB. Manual would cover basic audio system maintenance.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km or 6-12 months, depending on driving conditions. Manual will specify precise intervals and oil types.
Timing Belt Interval:
If equipped with a timing belt, recommended replacement typically between 80,000-100,000 km. Crucial for preventing catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
Likely API SG or higher, with viscosity grades such as 10W-30 or 10W-40. Specific API service category and viscosity will be detailed.
Coolant Type:
Ethylene glycol-based coolant, likely a conventional green type or potentially a long-life coolant depending on market specification. Manual will provide precise OEM specification.
Transmission Fluid Type:
For automatic transmissions, likely Dexron II or equivalent. For manual transmissions, GL-4 gear oil. Specifics in manual.
Known Issues
Common Wear Items:
Potential wear on suspension bushings, CV joints (if applicable), exhaust system components, and ignition system components (spark plugs, wires).
Engine Reliability:
Daihatsu engines are generally robust, but proper maintenance is key. Overheating or lack of oil changes can lead to issues.
Electrical Corrosion:
In certain climates, corrosion on electrical connectors can be a concern. Manual would assist in diagnosing and cleaning connections.
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Daihatsu, a subsidiary of Toyota, is known for producing reliable and compact vehicles, often with a focus on practicality and efficiency.
Model Evolution
Extol Positioning:
The Extol was Daihatsu's entry into the compact minivan/van segment, designed for family and commercial use, emphasizing utility and value.
Production
Production Context:
Produced during a period when compact MPVs and panel vans were gaining popularity globally. This manual covers a key development phase.
🏆 Awards & Recognition
Recognitions
Brand Awards:
While specific awards for the Extol are unlikely, Daihatsu vehicles often received recognition for reliability and value in their respective markets.
Ratings
Consumer Reports:
Information on consumer reports for this specific model might be scarce due to its market segment and limited availability in certain regions.
Certifications
Iso Certification:
Daihatsu, as a Toyota subsidiary, operates under strict quality management systems, likely conforming to ISO standards.
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