🏷️ Basic Information Identification Make: Daihatsu Model: Rocky Year: 1997 Codes Chassis Code: F300 series (specific variants may differ) Engine Codes Common: HD-E (1.6L), HZ (2.8L Diesel - less common in 1997 models but possible) Generation Generation Designation: 2nd Generation (F300 Series) 👋 Introduction Market Position Market Position: The Daihatsu Rocky (2nd generation, F300 series) was a compact, body-on-frame SUV/off-roader, competing with vehicles like the Suzuki Samurai/Vitara, Jeep Wrangler, and early Toyota RAV4 (though more ruggedly built than the RAV4). It was known for its go-anywhere capability in a small package. Competitive Analysis Competitive Analysis: Positioned as a more utilitarian and affordable off-road capable vehicle compared to larger SUVs. Its compact size and robust construction made it popular for light off-roading and utility use. Key Features Key Features: Body-on-frame construction, selectable 4WD (often part-time), compact dimensions, robust and simple mechanics, available in short-wheelbase and long-wheelbase (Wagon) variants. Body Styles: Offered as a 2-door convertible, 2-door hardtop, and 4-door wagon. The 1997 model year predominantly features the latter two. 📋 Manual Details Coverage Coverage Areas: All models and all repairs A-Z Model Variants Covered: Short-wheelbase (SUV/soft-top) and Long-wheelbase Wagon models. Format Page Count: Estimated 800-1200 pages (typical for a comprehensive service manual) Manual Type: Service and Repair Manual Language: English Format: Print 📖 Manual Coverage Systems Systems Covered: Engine mechanical (including timing belt, seals, gaskets), fuel system (injection, carburetor variants), ignition system, cooling system, exhaust system, transmission (manual & automatic), transfer case, drivetrain, suspension (front & rear), steering, brakes (front disc, rear drum typical), electrical system (wiring diagrams, component testing), body, interior, HVAC, emissions control. Chassis And Body: Frame inspection and repair, body panel alignment, door and lock mechanisms, seat mounting, interior trim, bumpers, lighting systems, wipers and washers. Wheels And Tires: Wheel specifications, tire pressure recommendations, wheel bearing maintenance, hub assembly servicing. HVAC System: Heating, ventilation, and air conditioning system diagnosis, repair, component replacement (compressor, condenser, evaporator, blower motor), refrigerant charging and recovery (if equipped with AC). Emissions Control: EGR system, catalytic converter function, evaporative emission control (EVAP) system, oxygen sensors, and related diagnosis. Procedures Procedures Included: Scheduled maintenance, diagnostic procedures, troubleshooting, component removal and installation, complete engine rebuilds, transmission overhaul, brake system repair, electrical system troubleshooting, body panel repair, HVAC system servicing, tune-up procedures, fluid and filter changes. Engine Diagnostics: Detailed troubleshooting flowcharts for common engine performance issues, fuel delivery problems, ignition timing faults, and emissions-related malfunctions. Transmission Troubleshooting: Diagnosis for shifting issues, clutch engagement problems, and automatic transmission solenoid testing. Brake System Overhaul: Complete procedures for brake pad replacement, rotor resurfacing/replacement, caliper and wheel cylinder overhaul, brake line bleeding, and parking brake adjustment. Engine Rebuild: Complete engine disassembly, inspection of internal components (pistons, rings, bearings, valves), cylinder head service, crankshaft and camshaft installation, engine assembly with torque specifications. Suspension And Steering Repair: Replacement of shock absorbers, springs, ball joints, tie rod ends, steering gear box overhaul or replacement, power steering pump diagnosis and replacement. Depth Technical Depth: Vehicle-specific, technician-level detail including torque specifications, diagnostic trouble codes (DTCs), testing procedures, component specifications, and overhaul instructions. This is not generic information. Technical Depth Wiring Diagrams: Comprehensive, detailed wiring diagrams for all electrical systems, including engine control, lighting, instruments, HVAC, and accessories. 📊 Manual Specifications Physical File Format: N/A (Print) Print Quality: Professional, high-quality printing with clear diagrams and text. Binding Type: Professional binding (e.g., perfect binding, comb binding, or spiral binding) for durability and ease of use in a workshop environment. Paper Type: Durable, semi-gloss paper stock to withstand workshop conditions and repeated handling. Illustrations: Abundant, clear line drawings and schematics illustrating component locations, disassembly, and reassembly steps. ⚙️ Engine Specifications Primary Engine Primary Engine Variant 1: 1.6L (1589cc) SOHC 4-cylinder, naturally aspirated. Likely the HD-E engine code. Known for simplicity and decent low-end torque for its size. Performance Horsepower 1.6L: Approximately 75-85 HP (depending on specific market tuning and emission controls) Torque 1.6L: Approximately 95-105 lb-ft (depending on specific market tuning) Fuel System Fuel System Type: Electronic Fuel Injection (EFI) for 1997 models. Other Engines Optional Engine Variant 2: 2.8L (2765cc) 4-cylinder Diesel (HZ engine code). Less common in many markets for 1997, but a possibility. Known for robustness and fuel economy. Horsepower 2.8L Diesel: Approximately 65-70 HP Torque 2.8L Diesel: Approximately 125-135 lb-ft Engine Codes Common Engine Code 1.6L: HD-E Engine Code 2.8L Diesel: HZ 🔧 Transmission Standard Standard Transmission: 5-speed manual transmission. Optional Optional Transmission: 3-speed or 4-speed automatic transmission (availability varied by market and trim). Features Drivetrain: Selectable part-time 4-wheel drive system with a 2-speed transfer case (Hi-Lo range). 📐 Dimensions Exterior Wheelbase Short Wheelbase: Approximately 83.9 inches (2130 mm) Wheelbase Long Wheelbase Wagon: Approximately 92.1 inches (2340 mm) Length Short Wheelbase: Approximately 140.6 inches (3570 mm) Length Long Wheelbase Wagon: Approximately 157.9 inches (4010 mm) Width: Approximately 63.2 inches (1605 mm) Height: Approximately 65.6 inches...