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Manual Coverage
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Systems Covered
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Engine:
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Complete repair and overhaul, including assembly and disassembly
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Fuel System:
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Detailed information on fuel delivery, carburetion/injection, and components
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Ignition:
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Coverage of ignition system components, timing, and diagnostics
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Lubrication System:
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Procedures for oil changes, lubrication points, and system maintenance
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Exhaust System:
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Information on exhaust components, diagnosis, and repair
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Electrical System:
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Comprehensive coverage including wiring diagrams, component testing, and troubleshooting
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Body:
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Procedures for body repair, panel replacement, and interior components
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Transmission:
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Detailed procedures for removal, installation, repair, and overhaul
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Suspension And Steering:
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Coverage includes front and rear suspension components, steering gear, power steering system, and alignment procedures.
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Brakes:
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Detailed information on brake system operation, hydraulic components, disc and drum brake service, and parking brake.
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Cooling System:
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Covers radiator, water pump, thermostat, hoses, and fan operation for engine temperature regulation.
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Climate Control:
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Information on air conditioning system components, operation, and basic servicing, as well as heating and ventilation systems.
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Chassis And Frame:
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Details on frame construction, mounting points, and body-to-chassis integration.
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Exhaust Gas Control:
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Information on emissions control systems, including catalytic converters and related sensors.
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Wheels And Tires:
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Specifications for tire sizes, inflation pressures, and wheel mounting procedures.
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Procedures Included
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Tune Ups:
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Procedures for engine tuning to optimize performance and efficiency
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Maintenance:
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Routine servicing and preventative maintenance tasks
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Removal And Installation:
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Step-by-step guides for removing and installing major components
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Assemblies And Disassemblies:
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Detailed instructions for taking apart and reassembling various vehicle systems
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Diagnostics:
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Troubleshooting guides and diagnostic procedures for common issues
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Troubleshooting Guides:
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Diagnostic flowcharts and symptom-based troubleshooting for various systems.
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Torque Specifications:
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Extensive listing of torque specifications for all fasteners throughout the vehicle, essential for proper assembly.
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Wiring Diagrams:
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Detailed electrical wiring diagrams for all vehicle systems, crucial for electrical diagnostics and repairs.
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Special Tool Application:
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Guides on how and when to use specific Daihatsu-manufactured special tools for optimal repair results.
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Technical Depth
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Depth:
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Covers routine maintenance to extensive engine and transmission overhaul, including proprietary component instructions
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Component Level Repair:
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The manual provides instructions down to the component level, allowing for individual part replacement and repair.
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Engine Specifications
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Primary Engine
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Engine Types Likely Covered:
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Daihatsu Rocky F300 models typically featured 4-cylinder gasoline engines, such as the 2.0L (1998cc) and potentially diesel variants in some markets. Specific engine codes would be detailed within the manual.
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Performance
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Performance Details:
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Manual would contain specifications for horsepower, torque, and engine operating parameters for various engine options.
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Fuel System
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Fuel System Type:
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Likely includes fuel injection or carburetion systems depending on the specific engine and market.
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Technical Details
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Engine Rebuild Procedures:
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Comprehensive instructions for complete engine disassembly, inspection, and reassembly are included.
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Engine Diagnostics:
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Covers engine-specific diagnostic trouble codes (if applicable for the era) and related troubleshooting steps.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Typical interval would be every 5,000-7,500 km (3,000-5,000 miles) or 6 months, depending on driving conditions. Manual will provide precise recommendations.
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Fluid Specifications
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Engine Oil Type:
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Likely API SF or SG classification, with viscosity grades such as 10W-30 or 10W-40 depending on climate. Manual will specify exact grades and capacities.
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Coolant Type:
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Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Manual will provide specifications.
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Brake Fluid Type:
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DOT 3 or DOT 4 brake fluid. Manual will specify correct type and replacement intervals.
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Transmission Fluid Type:
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Specific Automatic Transmission Fluid (ATF) or manual transmission gear oil types and capacities will be detailed.
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Differentials Fluid Type:
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Gear oil specifications for front and rear differentials, and potentially the transfer case.
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Known Issues
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Common Wear Items:
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Potential common issues for vehicles of this age and type include suspension wear (bushings, ball joints), rust in common areas, aging rubber seals and hoses, and exhaust system corrosion.
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Filter Part Numbers
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Oil Filter Example:
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Specific oil filter part numbers (e.g., for a 1990 2.0L engine) would be available in the manual, often cross-referenced with aftermarket equivalents.
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Scheduled Maintenance
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Major Service Points:
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Highlights key mileage or time-based service points such as spark plug replacement, timing belt/chain inspection (if applicable), and fluid flushes.
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