Daihatsu Sirion 2004-2010 All Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Sirion Generation: 2nd Generation Chassis Code: M300 Series Production Years Covered: 2004, 2005, 2006, 2007, 2008, 2009, 2010 Codes Engine Code Primary: K3-VE (1.3L) Engine Code Secondary: 1KR-FE (1.0L, often in specific markets) 👋 Introduction Market Position Positioning: Subcompact hatchback and sedan, known for its affordability and practicality Competitive Analysis Key Competitors: Toyota Yaris, Honda Jazz (Fit), Suzuki Swift, Ford Fiesta Key Features Design Philosophy: Compact dimensions, fuel efficiency, surprisingly spacious interior for its class Manual Value Proposition: Empowers owners to perform maintenance and repairs, saving money and ensuring quality 📋 Manual Details Coverage Areas Covered Regions: Global (specific engine/transmission variants may differ by market) Technical Scope: Comprehensive service and repair Page Count Estimated Page Count: High (Detailed manuals are typically 500-1500+ pages, exact count not specified) Manual Type Type: Service and Repair Manual (Workshop Manual) Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Service: Engine disassembly, assembly, overhaul, timing, lubrication, cooling, fuel, emission controls, engine management system (ECU/ECM) Transmission Service: Manual and Automatic transmission removal, installation, overhaul, clutch, torque converter, internal components Brake System: Brake caliper, rotor, pad replacement, hydraulic system bleeding, ABS (Anti-lock Braking System) components Electrical System: Wiring diagrams, component testing, starter, alternator, battery, lighting, fuses, relays, power distribution Suspension: Front and rear suspension components, struts, shocks, control arms, bushings, alignment procedures Steering: Power steering system, steering rack, tie rods, steering column Cooling System: Radiator, water pump, thermostat, hoses, coolant specifications Fuel System: Fuel pump, fuel injectors, fuel filter, fuel pressure regulator, fuel tank Emission System: Catalytic converter, oxygen sensors, EVAP (Evaporative Emission Control) system Chassis Body: Body panel removal/installation, door mechanisms, interior trim, glass replacement, chassis structure Restraint System: Airbag system components, seatbelts, safety system diagnostics Axle: Front and rear axles, CV joints, wheel bearings Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement Troubleshooting: Diagnostic charts, symptom-based troubleshooting, error code interpretation Repair: Step-by-step repair instructions for all major mechanical and electrical components Disassembly Reassembly: Detailed instructions for taking apart and putting back together vehicle systems Lubrication: Periodic lubrication points and recommended lubricants Technical Depth Depth: Comprehensive (suitable for DIY enthusiasts and professional technicians) Diagnostic Capabilities: Advanced diagnostics and repair procedures 📊 Manual Specifications File Format Format: PDF Software Requirements: Adobe Acrobat Reader, WinZip (or equivalent unzipping software) Compatibility: Compatible with all Windows and Mac operating systems Print Quality Printability: Printable pages for in-workshop use Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 1298 cc (1.3L) Bore X Stroke: 72.0 mm x 80.6 mm (estimated for K3-VE) Compression Ratio: 10.0:1 (estimated for K3-VE) Power Output Ps: ~87 PS (64 kW) at 6000 rpm (for 1.3L K3-VE) Torque Output Nm: ~119 Nm (88 lb-ft) at 3200 rpm (for 1.3L K3-VE) Performance Fuel Type: Unleaded Gasoline Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Engine Management: ECU controlled ignition and fuel injection 🔧 Transmission Standard Type 1 3L: 5-speed Manual Transmission Optional Type Auto: 4-speed Automatic Transmission Features Drive Type: Front-Wheel Drive (FWD) Transmission Fluid Type: Refer to manual for specific ATF or gear oil type (e.g., Dexron III/Mercon for automatic, GL-4 for manual) 📐 Dimensions Exterior Length: ~3600-3750 mm (depending on market variant) Width: ~1665 mm Height: ~1530-1540 mm Wheelbase: ~2340 mm Weights Curb Weight: ~940-1030 kg (depending on configuration) Cargo Cargo Volume: ~230-270 Liters (rear seats up, estimate) 🛡️ Safety Features Ratings Crash Test Rating: Varies by region and testing authority (e.g., Euro NCAP, JNCAP). Refer to specific market tests. Active Features Active Safety: ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution) Passive Features Passive Safety: Front airbags, side airbags (optional/market dependent), seatbelt pretensioners, reinforced body structure 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player with standard speaker setup. Higher trims may offer CD changer or MP3 compatibility. Driver Assistance Assistance Features: Limited compared to modern vehicles, primarily focused on safety systems like ABS. Connectivity Connectivity Options: Auxiliary input for external music players (market dependent). 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 km or 12 months, whichever comes first (refer to manual for specific engine oil type and capacity). Air Filter Replacement: Every 20,000-30,000 km or as needed based on driving conditions. Spark Plug Replacement: Iridium-tipped spark plugs often have longer intervals, around 80,000-100,000 km. Check manual for type and gap. Fluid Specifications Engine Oil Capacity: Approximately 3.7 Liters for the 1.3L engine (check manual for exact capacity and API/ACEA specifications). Coolant Type: Ethylene Glycol based coolant (typically a pink or red long-life type, confirm with manual). Brake Fluid Type: DOT 3 or DOT 4 (confirm with manual for specific requirements and change interval). Known Issues Common Problems: Occasional reports of minor electrical glitches, wear on...
Front airbags, side airbags (optional/market dependent), seatbelt pretensioners, reinforced body structure
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with standard speaker setup. Higher trims may offer CD changer or MP3 compatibility.
Driver Assistance
Assistance Features:
Limited compared to modern vehicles, primarily focused on safety systems like ABS.
Connectivity
Connectivity Options:
Auxiliary input for external music players (market dependent).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 km or 12 months, whichever comes first (refer to manual for specific engine oil type and capacity).
Air Filter Replacement:
Every 20,000-30,000 km or as needed based on driving conditions.
Spark Plug Replacement:
Iridium-tipped spark plugs often have longer intervals, around 80,000-100,000 km. Check manual for type and gap.
Fluid Specifications
Engine Oil Capacity:
Approximately 3.7 Liters for the 1.3L engine (check manual for exact capacity and API/ACEA specifications).
Coolant Type:
Ethylene Glycol based coolant (typically a pink or red long-life type, confirm with manual).
Brake Fluid Type:
DOT 3 or DOT 4 (confirm with manual for specific requirements and change interval).
Known Issues
Common Problems:
Occasional reports of minor electrical glitches, wear on suspension bushings, and automatic transmission shifting issues if not maintained.
Specific Checks:
Regularly check for exhaust system leaks, inspect coolant hoses for perishing, and ensure proper functioning of the catalytic converter.
📚 Vehicle History
Brand Heritage
Brand Focus:
Daihatsu is a Japanese automobile manufacturer specializing in small and compact cars, known for reliability and value.
Model Evolution
Generation Introduction:
The second generation Sirion (M300) was launched in 2004, replacing the previous M100 series, offering a more modern design and improved features.
Platform Sharing:
Shares platform elements with the Toyota Passo and Daihatsu Boon.
Production
Manufacturing Location:
Primarily Japan, with potential assembly in other regions.
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 2004-2010 Sirion are not widely publicized, Daihatsu vehicles in general are often recognized for reliability and value in their segments.
Ratings
Reliability Perception:
Generally considered a reliable vehicle, consistent with Daihatsu's reputation for small car dependability.
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