2005 Daihatsu Terios (1st gen) Service and Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Year: 2005 Generation: 1st Generation (J100 Series) Codes Chassis Code: J102G / J100G (examples, specific variants may differ) 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: Individuals seeking a practical, fuel-efficient, and capable small SUV for urban and light off-road use. Competitive Analysis Competitors 1St Gen: Toyota RAV4, Honda CR-V, Suzuki Vitara, Nissan X-Trail (depending on specific market and configuration). Key Features Vehicle Strengths: Compact size, good maneuverability, available 4WD, decent fuel economy, affordable price point. Manual Value Proposition: Provides technicians and DIY enthusiasts with the precise, factory-level information needed for accurate diagnosis and repair, crucial for maintaining the vehicle's longevity and performance. 📋 Manual Details Coverage Areas Coverage Scope: All models and all repairs A-Z Page Count Estimated Pages: Likely 700-1000+ pages (typical for comprehensive service manuals) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English (assumed based on typical market availability for this product) Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, specifications, timing belt/chain, cooling system, lubrication system, fuel injection, ignition system, emissions control. Transmission: Manual and Automatic transmission service, diagnosis, overhaul, clutch, torque converter, gear ratios, fluid specifications. Drivetrain: Four-wheel drive (4WD) system, transfer case, differentials (front and rear), driveshafts, CV joints, hub assemblies. Brakes: Hydraulic system, ABS (Anti-lock Braking System), disc and drum brake components, hydraulic lines, master cylinder, calipers, wheel cylinders, parking brake. Suspension: Front and rear suspension components, struts, shock absorbers, coil springs, control arms, ball joints, bushings, steering knuckles, wheel alignment specifications. Steering: Power steering system (hydraulic), steering rack, tie rod ends, steering column, wheel alignment. Electrical: Battery, charging system (alternator), starting system (starter motor), lighting (headlights, taillights, interior), instrumentation, fuses, relays, wiring diagrams for all systems. Body: Body panels, doors, hood, tailgate, bumpers, glass, interior trim, seat mechanisms, door locks, hinges, weatherstripping. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, climate control, refrigerant charging, diagnosis and repair of AC components. Safety Restraints: Airbag system, seat belts, SRS (Supplemental Restraint System) components and diagnosis. Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks), tune-ups, lubrication, inspection procedures. Troubleshooting: Diagnostic charts, symptom-based troubleshooting guides for all major systems, electrical fault finding. Repair: Detailed step-by-step repair procedures for every component and system, including removal, installation, and adjustment. Diagnostics: On-Board Diagnostics (OBD-II) system information, diagnostic trouble codes (DTCs), sensor data interpretation, advanced diagnostic techniques. Rebuilds: Complete engine and transmission overhaul procedures, including internal component specifications and tolerances. Technical Depth Depth: Comprehensive: Covers basic maintenance to full engine/transmission rebuilds and complex electrical diagnostics. Specificity: Vehicle-specific, not generic. Exact procedures and specifications for the 2005 Daihatsu Terios. Tooling: Details special tools and equipment required for specific procedures. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable for quick access to information. Print Quality Quality: High-resolution scans/original digital files ensuring clarity of text and diagrams. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: K3-VE (common for 1.3L) Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 1298 cc (1.3 Liters) Bore X Stroke: 72.0 mm x 80.5 mm (typical) Compression Ratio: 9.0:1 or 10.0:1 (depending on specific variant) Performance Horsepower Ps: ~84 - 94 PS @ 6000 rpm (depending on market and tuning) Torque Nm: ~120 - 130 Nm @ 3200 rpm (depending on market and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multiport Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Octane rating specified in manual) Emissions Control: Catalytic Converter, Oxygen Sensors (Lambda Sensors), EGR (Exhaust Gas Recirculation) system (where applicable). Ignition System Ignition Type: Distributorless Ignition System (DIS) with coil-on-plug or coil-pack ignition. Cooling System Cooling Type: Water-cooled, pressurized system Lubrication System Oil Capacity Liters: ~3.2 - 3.5 Liters (with filter change, refer to manual for exact spec) Oil Viscosity: SAE 5W-30 or 10W-30 (check manual for regional variations and climate) Timing Belt Chain Timing Mechanism: Timing Chain (K3-VE engine utilizes a timing chain, not a belt, for greater durability and reduced maintenance). 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Drivetrain Options: 2WD (Rear-Wheel Drive) or 4WD (Full-Time 4WD with Viscous Coupling Center Differential). Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (check manual for exact specification and capacity) Automatic Transmission Fluid: Dexron III or equivalent (check manual for exact specification and capacity) 📐 Dimensions Exterior Length Mm: ~3995 mm Width Mm: ~1695 mm Height Mm: ~1705 mm Wheelbase Mm: ~2430 mm Ground Clearance Mm: ~195 mm (4WD models) Weights Curb Weight Kg: ~1150 - 1250 kg (depending on drivetrain and options) Gross Vehicle Weight Rating Kg: ~1700 - 1750 kg (refer to manual for exact rating) Cargo Cargo Volume Liters: ~301 Liters (with rear seats up, expandable by...
J102G / J100G (examples, specific variants may differ)
👋 Introduction
Market Position
Segment:
Compact SUV / Crossover
Target Audience:
Individuals seeking a practical, fuel-efficient, and capable small SUV for urban and light off-road use.
Competitive Analysis
Competitors 1St Gen:
Toyota RAV4, Honda CR-V, Suzuki Vitara, Nissan X-Trail (depending on specific market and configuration).
Key Features
Vehicle Strengths:
Compact size, good maneuverability, available 4WD, decent fuel economy, affordable price point.
Manual Value Proposition:
Provides technicians and DIY enthusiasts with the precise, factory-level information needed for accurate diagnosis and repair, crucial for maintaining the vehicle's longevity and performance.
📋 Manual Details
Coverage Areas
Coverage Scope:
All models and all repairs A-Z
Page Count
Estimated Pages:
Likely 700-1000+ pages (typical for comprehensive service manuals)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English (assumed based on typical market availability for this product)
Front and rear suspension components, struts, shock absorbers, coil springs, control arms, ball joints, bushings, steering knuckles, wheel alignment specifications.
Steering:
Power steering system (hydraulic), steering rack, tie rod ends, steering column, wheel alignment.
Electrical:
Battery, charging system (alternator), starting system (starter motor), lighting (headlights, taillights, interior), instrumentation, fuses, relays, wiring diagrams for all systems.
Body:
Body panels, doors, hood, tailgate, bumpers, glass, interior trim, seat mechanisms, door locks, hinges, weatherstripping.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, climate control, refrigerant charging, diagnosis and repair of AC components.
Unleaded Gasoline (Octane rating specified in manual)
Emissions Control:
Catalytic Converter, Oxygen Sensors (Lambda Sensors), EGR (Exhaust Gas Recirculation) system (where applicable).
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) with coil-on-plug or coil-pack ignition.
Cooling System
Cooling Type:
Water-cooled, pressurized system
Lubrication System
Oil Capacity Liters:
~3.2 - 3.5 Liters (with filter change, refer to manual for exact spec)
Oil Viscosity:
SAE 5W-30 or 10W-30 (check manual for regional variations and climate)
Timing Belt Chain
Timing Mechanism:
Timing Chain (K3-VE engine utilizes a timing chain, not a belt, for greater durability and reduced maintenance).
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
Drivetrain Options:
2WD (Rear-Wheel Drive) or 4WD (Full-Time 4WD with Viscous Coupling Center Differential).
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (check manual for exact specification and capacity)
Automatic Transmission Fluid:
Dexron III or equivalent (check manual for exact specification and capacity)
📐 Dimensions
Exterior
Length Mm:
~3995 mm
Width Mm:
~1695 mm
Height Mm:
~1705 mm
Wheelbase Mm:
~2430 mm
Ground Clearance Mm:
~195 mm (4WD models)
Weights
Curb Weight Kg:
~1150 - 1250 kg (depending on drivetrain and options)
Gross Vehicle Weight Rating Kg:
~1700 - 1750 kg (refer to manual for exact rating)
Cargo
Cargo Volume Liters:
~301 Liters (with rear seats up, expandable by folding seats)
🛡️ Safety Features
Ratings
Crash Test Data:
Specific crash test ratings (e.g., NHTSA, Euro NCAP) for the 2005 model year should be referenced from official archives. Earlier generations may have had limited testing compared to later models.
Active Features
ABS:
Available Anti-lock Braking System (ABS)
Traction Control:
Not commonly equipped on this generation.
Passive Features
Airbags:
Driver and Front Passenger Airbags
Seat Belts:
Three-point seat belts with pretensioners for front occupants, three-point seat belts for rear occupants.
Body Structure:
Reinforced body structure with crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with AM/FM, likely 4-6 speakers. Basic functionality.
Navigation:
Not typically available or an aftermarket addition for this generation.
Driver Assistance
Parking Sensors:
Rarely equipped from the factory, usually an aftermarket accessory.
Cruise Control:
Available on higher trim levels or optional.
Connectivity
Bluetooth:
Not typically factory-equipped. Aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 - 10,000 km or 6-12 months, whichever comes first (refer to manual for exact interval and oil type).
Air Filter Replacement:
Every 20,000 - 40,000 km or as needed based on operating conditions.
Spark Plugs Replacement:
Every 40,000 - 100,000 km (depending on spark plug type - standard copper vs. platinum/iridium).
Transmission Fluid Change:
Manual: 40,000 - 80,000 km. Automatic: 40,000 - 60,000 km (or more frequently if used in severe conditions).
Fluid Specifications
Coolant Type:
Ethylene Glycol based antifreeze, pre-diluted, pink or red color (refer to manual for specific type and capacity).
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for exact specification).
Power Steering Fluid:
Specific power steering fluid or Dexron III compatible fluid (check manual).
Known Issues
Common Problems 1St Gen:
Potential for minor oil leaks from gaskets/seals, occasional issues with sensors (e.g., O2 sensors), wear in suspension bushings due to its age and potential off-road use, potential for starter motor issues on high-mileage vehicles. The timing chain is generally robust but requires proper oil changes.
Rust:
As with any vehicle of this age, particularly those in regions with salt exposure, rust can be a concern in the undercarriage, wheel arches, and rocker panels.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, fuel-efficient, and durable vehicles, often specializing in Kei cars and compact utility vehicles.
Model Evolution
1St Gen Introduction:
The first generation Daihatsu Terios was introduced globally in 1997, designed as a compact, affordable SUV with genuine off-road capability, setting it apart from many car-based crossovers.
Facelifts:
The 2005 model year often represents a mid-cycle facelift or update for the first-generation Terios, with potential revisions to styling, interior features, and powertrain options.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with potential assembly in other countries through joint ventures or licensed production.
🏆 Awards & Recognition
Recognitions
Awards Historical:
While specific awards for the 2005 model are difficult to pinpoint without extensive archives, the Terios line has been recognized for its value, compact size, and off-road prowess in various markets over its production run.
Ratings
Reliability Perception:
Daihatsu vehicles are generally perceived as reliable and durable, reflecting Toyota's influence on engineering and quality control.
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