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Daihatsu Terios 1997 1998 1999 2000 2001 2002 2003 2004 2005 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation First Generation Years: 1997-2005 Codes Chassis Codes: J100, J102, J122 👋 Introduction Market Position Segment: Compact SUV / Mini SUV Competitive Analysis Competitors: Suzuki Vitara, Toyota RAV4 (early models), Honda CR-V (early models), Mitsubishi Pajero Mini/IO. Key Features Design Philosophy: Affordable, capable, compact off-road-oriented SUV with practical interior space. Target Audience: Individuals seeking a versatile, fuel-efficient, and capable compact SUV for urban and light off-road use. 📋 Manual Details Coverage Areas Covered Years: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Page Count Estimated Page Count: Varies by specific manual, typically 500-1000+ pages for comprehensive service manuals Manual Type Type: Service Repair Workshop Manual Language Language: English (assumed based on product description, common for aftermarket manuals) Format Format: Downloadable Digital File (e.g., PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine management, fuel system, cooling system, lubrication system, exhaust system, ignition system. Drivetrain: Manual transmission, automatic transmission, transfer case, differentials (front and rear), driveshafts, axles. Chassis: Suspension (front and rear), steering system, braking system (ABS if equipped), wheels and tires. Electrical: 12V battery system, charging system, starting system, lighting system, instruments and gauges, audio system, power windows, power locks, horn, wipers and washers. Body And Interior: Body panels, doors, windows, mirrors, seats, interior trim, HVAC system, airbags, seat belts. Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication. Diagnostics: Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation (if OBD-II equipped). Repair: Component removal and installation, component overhaul, adjustments, calibration. Technical Depth Depth: Comprehensive (covering routine maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics). 📊 Manual Specifications File Format Quality: High-resolution scans, searchable text (likely), clear diagrams and illustrations. Print Quality Printability: Designed for easy printing of specific sections or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: J100 Series: 1.3L (1300cc) 16-valve Inline-4 SOHC (4A32) Engine Code 2: J102/J122 Series: 1.3L (1298cc) 16-valve Inline-4 DOHC (K3-VE) Engine Code 3: J102/J122 Series (later years): 1.5L (1495cc) 16-valve Inline-4 DOHC (3SZ-VE) Performance Horsepower 1 3L Sohc: Approx. 80-85 hp @ 6000 rpm Torque 1 3L Sohc: Approx. 100-105 Nm @ 3500 rpm Horsepower 1 3L DOHc: Approx. 86-90 hp @ 6000 rpm Torque 1 3L DOHc: Approx. 115-120 Nm @ 3200 rpm Horsepower 1 5L DOHc: Approx. 103-109 hp @ 6000 rpm Torque 1 5L DOHc: Approx. 135-140 Nm @ 4400 rpm Fuel System Induction: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type Std: 5-speed Manual Transmission Optional Transmission Type Opt: 4-speed Automatic Transmission Features Drivetrain Options: Rear-Wheel Drive (RWD), Four-Wheel Drive (4WD) with selectable low-range transfer case. 📐 Dimensions Exterior Length: Approx. 3,775 - 3,870 mm (varies by sub-model/year) Width: Approx. 1,600 - 1,660 mm Height: Approx. 1,660 - 1,715 mm Wheelbase: Approx. 2,375 - 2,415 mm Interior Seating Capacity: 4-5 passengers Cargo Cargo Volume Rear Seats Up: Approx. 155 - 230 Liters (varies by configuration) Weights Curb Weight: Approx. 1,080 - 1,300 kg Gross Vehicle Weight Rating: Approx. 1,600 - 1,750 kg 🛡️ Safety Features Ratings NHTSA Rating: Not widely available for this model/era in all markets. Active Features ABS: Optional on some trims/years. Traction Control: Rarely equipped. Passive Features Airbags: Driver and passenger airbags standard on later models; some early models may only have a driver airbag. Seatbelts: 3-point seatbelts with pretensioners (front), 2-point or 3-point seatbelts (rear depending on seat). 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player (optional on some trims), 2-4 speakers. Driver Assistance Parking Sensors: Not commonly equipped. Connectivity Bluetooth: Not available on models from this era. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first. Engine Air Filter Replacement: Every 15,000 - 30,000 miles (24,000 - 48,000 km). Spark Plug Replacement: Every 30,000 - 60,000 miles (48,000 - 96,000 km), depending on spark plug type (standard vs. iridium). Fluid Specifications Engine Oil Type 1 3L: API SG or higher, SAE 10W-30 or 5W-30 (check owner's manual for precise recommendation). Engine Oil Capacity 1 3L: Approx. 3.5 - 4.0 Liters (including filter). Coolant Type: Ethylene glycol-based coolant, typically pink or red for Toyota/Daihatsu compatible systems. Transmission Fluid Manual: API GL-4 or GL-5, SAE 75W-90 gear oil. Transmission Fluid Automatic: Dexron III/Mercon equivalent automatic transmission fluid (ATF). Brake Fluid Type: DOT 3 or DOT 4. Known Issues Common Problems 1: Rattling noises from exhaust heat shields, minor oil leaks from engine gaskets, clutch wear (manual transmission), power steering pump noise (if equipped). Common Problems 2: Wheel bearing wear, occasional issues with catalytic converter on older models, minor electrical gremlins (window regulators, central locking). 📚 Vehicle History Brand...
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Daihatsu Terios 1997 1998 1999 2000 2001 2002 2003 2004 2005 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation
First Generation Years:
1997-2005
Codes
Chassis Codes:
J100, J102, J122
👋 Introduction
Market Position
Segment:
Compact SUV / Mini SUV
Competitive Analysis
Competitors:
Suzuki Vitara, Toyota RAV4 (early models), Honda CR-V (early models), Mitsubishi Pajero Mini/IO.
Key Features
Design Philosophy:
Affordable, capable, compact off-road-oriented SUV with practical interior space.
Target Audience:
Individuals seeking a versatile, fuel-efficient, and capable compact SUV for urban and light off-road use.
📋 Manual Details
Coverage Areas
Covered Years:
1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
Page Count
Estimated Page Count:
Varies by specific manual, typically 500-1000+ pages for comprehensive service manuals
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English (assumed based on product description, common for aftermarket manuals)
Format
Format:
Downloadable Digital File (e.g., PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine management, fuel system, cooling system, lubrication system, exhaust system, ignition system.
Drivetrain:
Manual transmission, automatic transmission, transfer case, differentials (front and rear), driveshafts, axles.
Chassis:
Suspension (front and rear), steering system, braking system (ABS if equipped), wheels and tires.
Electrical:
12V battery system, charging system, starting system, lighting system, instruments and gauges, audio system, power windows, power locks, horn, wipers and washers.
Body And Interior:
Body panels, doors, windows, mirrors, seats, interior trim, HVAC system, airbags, seat belts.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication.
Diagnostics:
Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation (if OBD-II equipped).
Repair:
Component removal and installation, component overhaul, adjustments, calibration.
Technical Depth
Depth:
Comprehensive (covering routine maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics).
📊 Manual Specifications
File Format
Quality:
High-resolution scans, searchable text (likely), clear diagrams and illustrations.
Print Quality
Printability:
Designed for easy printing of specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
J100 Series: 1.3L (1300cc) 16-valve Inline-4 SOHC (4A32)
Engine Code 2:
J102/J122 Series: 1.3L (1298cc) 16-valve Inline-4 DOHC (K3-VE)
Engine Code 3:
J102/J122 Series (later years): 1.5L (1495cc) 16-valve Inline-4 DOHC (3SZ-VE)
Performance
Horsepower 1 3L Sohc:
Approx. 80-85 hp @ 6000 rpm
Torque 1 3L Sohc:
Approx. 100-105 Nm @ 3500 rpm
Horsepower 1 3L DOHc:
Approx. 86-90 hp @ 6000 rpm
Torque 1 3L DOHc:
Approx. 115-120 Nm @ 3200 rpm
Horsepower 1 5L DOHc:
Approx. 103-109 hp @ 6000 rpm
Torque 1 5L DOHc:
Approx. 135-140 Nm @ 4400 rpm
Fuel System
Induction:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual Transmission
Optional
Transmission Type Opt:
4-speed Automatic Transmission
Features
Drivetrain Options:
Rear-Wheel Drive (RWD), Four-Wheel Drive (4WD) with selectable low-range transfer case.
📐 Dimensions
Exterior
Length:
Approx. 3,775 - 3,870 mm (varies by sub-model/year)
Width:
Approx. 1,600 - 1,660 mm
Height:
Approx. 1,660 - 1,715 mm
Wheelbase:
Approx. 2,375 - 2,415 mm
Interior
Seating Capacity:
4-5 passengers
Cargo
Cargo Volume Rear Seats Up:
Approx. 155 - 230 Liters (varies by configuration)
Weights
Curb Weight:
Approx. 1,080 - 1,300 kg
Gross Vehicle Weight Rating:
Approx. 1,600 - 1,750 kg
🛡️ Safety Features
Ratings
NHTSA Rating:
Not widely available for this model/era in all markets.
Active Features
ABS:
Optional on some trims/years.
Traction Control:
Rarely equipped.
Passive Features
Airbags:
Driver and passenger airbags standard on later models; some early models may only have a driver airbag.
Seatbelts:
3-point seatbelts with pretensioners (front), 2-point or 3-point seatbelts (rear depending on seat).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player (optional on some trims), 2-4 speakers.
Driver Assistance
Parking Sensors:
Not commonly equipped.
Connectivity
Bluetooth:
Not available on models from this era.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first.
Engine Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km).
Spark Plug Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km), depending on spark plug type (standard vs. iridium).
Fluid Specifications
Engine Oil Type 1 3L:
API SG or higher, SAE 10W-30 or 5W-30 (check owner's manual for precise recommendation).
Engine Oil Capacity 1 3L:
Approx. 3.5 - 4.0 Liters (including filter).
Coolant Type:
Ethylene glycol-based coolant, typically pink or red for Toyota/Daihatsu compatible systems.
Transmission Fluid Manual:
API GL-4 or GL-5, SAE 75W-90 gear oil.
Transmission Fluid Automatic:
Dexron III/Mercon equivalent automatic transmission fluid (ATF).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Problems 1:
Rattling noises from exhaust heat shields, minor oil leaks from engine gaskets, clutch wear (manual transmission), power steering pump noise (if equipped).
Common Problems 2:
Wheel bearing wear, occasional issues with catalytic converter on older models, minor electrical gremlins (window regulators, central locking).
📚 Vehicle History
Brand Heritage
Daihatsu History:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, reliable, and often unconventional vehicles, with a specialization in kei cars and compact automobiles.
Model Evolution
First Generation Launch:
The first generation Daihatsu Terios was launched in 1997, designed as a compact, body-on-frame SUV with genuine off-road capability.
Engine Updates:
Over its production run, the Terios saw updates to its engine lineup, including the introduction of the more modern K3-VE and later 3SZ-VE engines, offering improved performance and efficiency.
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
General Reputation:
The Terios is generally recognized for its affordability, compact size, and surprisingly capable off-road performance for its class.
Ratings
Reliability Perception:
Considered reasonably reliable, with common issues generally related to age and mileage rather than inherent design flaws.
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