DAIHATSU TERIOS J100 Service Repair Manual 1997-2000
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation Code: J100 Series Model Years Covered: 1997-2000 👋 Introduction Market Position Vehicle Segment: Compact SUV/Kei SUV (depending on market), known for its off-road capability relative to its size. Competitive Analysis Competitors Circa 1997-2000: Suzuki Vitara, Toyota RAV4 (early models), Honda CR-V (early models), Nissan Terrano/Mistral, Mitsubishi Pajero/Shogun Pinin. Key Features Off Road Capability: Often featured a robust 4x4 system (selectable or permanent depending on configuration) and decent ground clearance for its class. Compact Size: Maneuverable in urban environments and on narrow trails. Reliability: Daihatsu's reputation for building reliable and durable small vehicles. Manual Purpose Target Audience: Vehicle owners, DIY mechanics, and professional workshop technicians. Manual Value Diy Support: Empowers owners to perform maintenance and repairs, saving on labor costs. 📋 Manual Details Coverage Areas General Information: Comprehensive overview of vehicle systems, identification, and basic principles. Lubrication: Detailed lubrication points, oil types, capacities, and service intervals. Inspection And Adjustment: Procedures for inspecting and adjusting various vehicle components. Fuel System: Covers fuel delivery, injection, fuel tank, lines, and filters. Engine Mechanical: Engine removal/installation, cylinder head, valve train, piston/cylinder assembly, crankcase, crankshaft, and primary shaft. Drivetrain: Clutch, gearshift linkage, sub-transmission, and main transmission systems. Suspension And Steering: Front and rear wheel suspension systems and related components. Brakes: Hydraulic brake system components and procedures. Electrical System: Battery, charging system, ignition system, electric starter, and switches. Technical Features: Highlights of unique technical aspects of the vehicle. Troubleshooting: Diagnostic procedures and solutions for common vehicle problems. Page Count Estimated Page Count: Likely extensive, covering all listed sections in detail (specific number not provided). Manual Type Manual Type: Service and Repair Manual Language Language: English Format File Format: PDF Compatibility: PC/MAC Compatible Delivery Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine: Internal combustion engine, including top-end (cylinder head, valves), bottom-end (crankshaft, pistons, cylinders), and auxiliary systems. Powertrain: Clutch, transmission (manual and potentially automatic variants), and sub-transmission (transfer case). Chassis: Front and rear suspension, steering components, and braking system (hydraulic). Electrical: Battery, charging system (alternator), ignition system, starter motor, and various vehicle switches. Fuel: Fuel tank, pump, lines, injectors/carburetor, and filters. Procedures Included Maintenance: Routine checks, fluid changes, filter replacements, and general upkeep procedures. Repair: Detailed step-by-step instructions for component removal, repair, and reinstallation. Diagnostics: Troubleshooting guides and diagnostic flowcharts for identifying and resolving issues. Rebuilding: Instructions for complete overhauls of major components like the engine. Wiring Diagrams: Includes electrical diagrams for tracing circuits and diagnosing electrical faults. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic fluid checks to major engine and transmission overhauls. Diagrams And Illustrations: Features step-by-step diagrams for clarity and ease of understanding. 📊 Manual Specifications File Format Digital Format: PDF Interactivity Zoom Functionality: Yes (Zoom in/out capability) Usability Print Options: Print specific pages or the entire manual. Viewing Options: Viewable directly on screen. Accuracy Specificity: Make, model, and year specific for Daihatsu Terios J100 (1997-2000). ⚙️ Engine Specifications Primary Engine Engine Code Example: Often equipped with Daihatsu's I3/I4 gasoline engines, such as the 1.3L (e.g., HC-E) or 1.5L (e.g., HD-E). Performance Displacement Range: Typically 1.3 to 1.6 Liters. Horsepower Range: Approximately 70-90 hp depending on engine and market. Torque Range: Approximately 100-130 Nm. Fuel System Fuel Delivery: Likely multi-point fuel injection (MPI) for the period. Engine Management ECU Coverage: Manual would cover ECU functions, sensors, and actuators. 🔧 Transmission Standard Transmission Type Common: 5-speed manual transmission (MT) was very common. Optional Transmission Type Optional: Likely a 4-speed automatic transmission (AT) was available on some models. Features Drivetrain Options: Available in 2WD (Rear-Wheel Drive) and 4WD configurations. Drivetrain Features Transfer Case: 4WD models often featured a sub-transmission (transfer case) with high/low range gearing for enhanced off-road capability. 📐 Dimensions Exterior Length Range: Compact, often around 3,700-3,800 mm. Width Range: Typically around 1,600-1,650 mm (often dictated by Kei car regulations in Japan). Height Range: Around 1,700-1,750 mm, contributing to its SUV stance. Weights Curb Weight: Approximately 1,100 - 1,250 kg, depending on configuration. 🛡️ Safety Features Ratings Crash Test Data: Specific crash test data for this era and model may vary by region; manual would detail structural integrity and safety systems. Active Features ABS: Anti-lock Braking System availability might depend on trim level and market. Passive Features Airbags: Driver and passenger airbag availability would be trim/market dependent. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio and cassette player or CD player depending on trim level and options. Manual would cover their installation and basic troubleshooting. Driver Assistance Powertrain Management: Engine control unit (ECU) manages fuel injection and ignition timing. Connectivity Wiring Diagrams Value: Essential for diagnosing and repairing any aftermarket accessory installations or factory electrical issues. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 km or 6 months, whichever comes first (refer to manual for exact specification). Timing Belt Replacement:...
Clutch, gearshift linkage, sub-transmission, and main transmission systems.
Suspension And Steering:
Front and rear wheel suspension systems and related components.
Brakes:
Hydraulic brake system components and procedures.
Electrical System:
Battery, charging system, ignition system, electric starter, and switches.
Technical Features:
Highlights of unique technical aspects of the vehicle.
Troubleshooting:
Diagnostic procedures and solutions for common vehicle problems.
Page Count
Estimated Page Count:
Likely extensive, covering all listed sections in detail (specific number not provided).
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
PC/MAC Compatible
Delivery
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Internal combustion engine, including top-end (cylinder head, valves), bottom-end (crankshaft, pistons, cylinders), and auxiliary systems.
Powertrain:
Clutch, transmission (manual and potentially automatic variants), and sub-transmission (transfer case).
Chassis:
Front and rear suspension, steering components, and braking system (hydraulic).
Electrical:
Battery, charging system (alternator), ignition system, starter motor, and various vehicle switches.
Fuel:
Fuel tank, pump, lines, injectors/carburetor, and filters.
Procedures Included
Maintenance:
Routine checks, fluid changes, filter replacements, and general upkeep procedures.
Repair:
Detailed step-by-step instructions for component removal, repair, and reinstallation.
Diagnostics:
Troubleshooting guides and diagnostic flowcharts for identifying and resolving issues.
Rebuilding:
Instructions for complete overhauls of major components like the engine.
Wiring Diagrams:
Includes electrical diagrams for tracing circuits and diagnosing electrical faults.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic fluid checks to major engine and transmission overhauls.
Diagrams And Illustrations:
Features step-by-step diagrams for clarity and ease of understanding.
📊 Manual Specifications
File Format
Digital Format:
PDF
Interactivity
Zoom Functionality:
Yes (Zoom in/out capability)
Usability
Print Options:
Print specific pages or the entire manual.
Viewing Options:
Viewable directly on screen.
Accuracy
Specificity:
Make, model, and year specific for Daihatsu Terios J100 (1997-2000).
⚙️ Engine Specifications
Primary Engine
Engine Code Example:
Often equipped with Daihatsu's I3/I4 gasoline engines, such as the 1.3L (e.g., HC-E) or 1.5L (e.g., HD-E).
Performance
Displacement Range:
Typically 1.3 to 1.6 Liters.
Horsepower Range:
Approximately 70-90 hp depending on engine and market.
Torque Range:
Approximately 100-130 Nm.
Fuel System
Fuel Delivery:
Likely multi-point fuel injection (MPI) for the period.
Engine Management
ECU Coverage:
Manual would cover ECU functions, sensors, and actuators.
🔧 Transmission
Standard
Transmission Type Common:
5-speed manual transmission (MT) was very common.
Optional
Transmission Type Optional:
Likely a 4-speed automatic transmission (AT) was available on some models.
Features
Drivetrain Options:
Available in 2WD (Rear-Wheel Drive) and 4WD configurations.
Drivetrain Features
Transfer Case:
4WD models often featured a sub-transmission (transfer case) with high/low range gearing for enhanced off-road capability.
📐 Dimensions
Exterior
Length Range:
Compact, often around 3,700-3,800 mm.
Width Range:
Typically around 1,600-1,650 mm (often dictated by Kei car regulations in Japan).
Height Range:
Around 1,700-1,750 mm, contributing to its SUV stance.
Weights
Curb Weight:
Approximately 1,100 - 1,250 kg, depending on configuration.
🛡️ Safety Features
Ratings
Crash Test Data:
Specific crash test data for this era and model may vary by region; manual would detail structural integrity and safety systems.
Active Features
ABS:
Anti-lock Braking System availability might depend on trim level and market.
Passive Features
Airbags:
Driver and passenger airbag availability would be trim/market dependent.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio and cassette player or CD player depending on trim level and options. Manual would cover their installation and basic troubleshooting.
Driver Assistance
Powertrain Management:
Engine control unit (ECU) manages fuel injection and ignition timing.
Connectivity
Wiring Diagrams Value:
Essential for diagnosing and repairing any aftermarket accessory installations or factory electrical issues.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km or 6 months, whichever comes first (refer to manual for exact specification).
Timing Belt Replacement:
Crucial interval for belt-driven engines, usually around 80,000-100,000 km or 5-7 years.
Fluid Specifications
Engine Oil Type:
Likely API SG/SH or SJ, SAE 10W-30 or 10W-40 depending on climate (manual will specify).
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water.
Transmission Fluid Type:
For manual transmission: GL-4 gear oil (e.g., SAE 75W-90). For automatic: Dexron-II/III equivalent (manual will confirm exact spec).
Known Issues
Common Wear Items:
Suspension bushings, clutch wear (especially in manual transmissions), exhaust system corrosion, and occasional ignition coil issues.
Common Issues
Cooling System:
Potential for radiator leaks or thermostat failure over time.
4Wd System:
Regular maintenance of the transfer case and differentials is crucial for longevity, especially for off-road use.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu has a long history of producing small, economical, and robust vehicles, often specializing in Kei cars and compact SUVs.
Model Evolution
Terios Introduction:
The Terios (J100) was Daihatsu's entry into the compact SUV market, designed to offer go-anywhere capability in a small package.
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Market Reception:
Generally well-received for its practicality, affordability, and off-road capability in its segment.
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