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Daihatsu Terios J100 1997-2000 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation Code: J100 Production Years Covered: 1997-2000 👋 Introduction Market Position Segment: Compact SUV / Kei SUV (in some markets) Target Audience: Individuals seeking a compact, capable, and affordable 4x4 vehicle for light off-roading, city driving, and general utility. Competitive Analysis Key Competitors: Suzuki Vitara, Mitsubishi Pajero Mini, Toyota RAV4 (earlier models), Honda CR-V (earlier models). Key Features Drivetrain: Available in 2WD and 4WD configurations, often with selectable 4WD systems. Body Style: Compact 3-door or 5-door SUV with a relatively upright stance and spare tire mounted on the rear door. Engine Orientation: Longitudinal engine mounting for 4WD models, facilitating driveshaft routing. 📋 Manual Details Coverage Areas Engine Service: Comprehensive Transmission Service: Comprehensive Electrical Systems: Comprehensive Chassis And Suspension: Comprehensive Body And Interior: Comprehensive Troubleshooting: Extensive Diagnostic Procedures Page Count Estimated Pages: Hundreds (typical for factory manuals) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel, ignition, emissions, cooling, lubrication, exhaust systems. Drivetrain: Manual and Automatic Transmissions, Transfer Case (4WD systems), Driveshafts, Differentials, Axles. Suspension And Steering: Front and Rear Suspension components, Springs, Dampers, Bushings, Steering Gearbox, Power Steering System. Brakes: Front and Rear Disc/Drum Brakes, ABS (if equipped), Parking Brake System. Electrical: Battery, Charging System, Starting System, Lighting, Ignition System, Instrumentation, ECUs, Wiring Diagrams. Body And Trim: Body Panels, Doors, Hinges, Locks, Glass, Interior Trim, Seats, Bumpers, Exterior Trim. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections. Major Repairs: Engine overhaul, transmission rebuild, clutch replacement, brake system overhaul, suspension component replacement. Diagnostics: Troubleshooting guides, symptom-based diagnostics, fault code interpretation (if applicable), component testing. Component Removal And Installation: Step-by-step instructions for removing and reinstalling virtually all vehicle components. Specifications And Tolerances: Detailed torque specifications, clearances, and other critical measurements for assembly and adjustment. Technical Depth Depth: Factory-level, suitable for professional technicians and advanced DIY enthusiasts. Covers detailed disassembly, repair, and reassembly of all major systems. 📊 Manual Specifications File Format Type: PDF Searchability: Likely searchable text-based PDF (common for scanned factory manuals). Print Quality Quality: High-resolution scans of original factory documentation, ensuring clarity of diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: G13BB (most common) Displacement: 1.3 Liters (1300cc) Engine Type: Inline 4-cylinder, SOHC, 16 Valves Cylinder Block: Cast Iron Cylinder Head: Aluminum Alloy Performance Horsepower Approximate: 85-90 PS (approx. 83-88 bhp) at ~6000 RPM Torque Approximate: 110-120 Nm (approx. 81-88 lb-ft) at ~3500-4000 RPM Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Ignition System: Electronic Ignition (Distributorless or Distributor-based depending on market/variant) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Drivetrain Options: 2WD (Rear Wheel Drive) and 4WD (Four Wheel Drive) with Hi-Lo range (on some 4WD models). Fluid Type Manual Transmission Fluid: API GL-4, SAE 75W-90 or SAE 80W-90 (refer to manual for exact specification) Automatic Transmission Fluid: Dexron III or equivalent (refer to manual for exact specification) 📐 Dimensions Exterior Length Approximate: 3750 mm (3-door), 4005 mm (5-door) Width Approximate: 1600 mm Height Approximate: 1650 mm Wheelbase Approximate: 2430 mm Weights Curb Weight Approximate: 1050 - 1250 kg (depending on configuration) 🛡️ Safety Features Ratings Crash Test Results: Limited official global crash test data available for this specific generation; domestic Japanese safety standards would apply. Active Features ABS: Optional Anti-lock Braking System (ABS) available on higher trims. Four Wheel Drive: Part-time 4WD system enhances traction in slippery conditions. Passive Features Airbags: Driver and passenger airbags typically standard on most markets. Seatbelts: Three-point seatbelts with pretensioners for front occupants. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player or cassette tape deck, depending on trim and options. Speakers: Typically 2 or 4 speakers. Driver Assistance Cruise Control: Optional on some models. Connectivity Bluetooth: Not available on models from this era. 🔧 Maintenance Service Intervals Engine Oil And Filter: Every 5,000-10,000 km or 6-12 months (refer to manual for exact interval based on driving conditions). Air Filter: Replace every 20,000-30,000 km. Spark Plugs: Replace every 30,000-50,000 km (depending on type: standard or platinum). Coolant: Flush and replace coolant every 2-4 years or 40,000-80,000 km. Fluid Specifications Engine Oil: API SJ or higher, SAE 10W-30 or 10W-40 (refer to manual for specific grade and capacity). Brake Fluid: DOT 3 or DOT 4 (refer to manual for exact specification). Power Steering Fluid: Dexron III or equivalent (refer to manual for exact specification). Known Issues Suspension Wear: Bushings and ball joints can wear over time due to its compact SUV nature and potential off-road use. Exhaust System: Rusting of exhaust components is common in humid or corrosive environments. Thermostat Housing: Leaking thermostat housing can...
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Daihatsu Terios J100 1997-2000 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation Code:
J100
Production Years Covered:
1997-2000
👋 Introduction
Market Position
Segment:
Compact SUV / Kei SUV (in some markets)
Target Audience:
Individuals seeking a compact, capable, and affordable 4x4 vehicle for light off-roading, city driving, and general utility.
Competitive Analysis
Key Competitors:
Suzuki Vitara, Mitsubishi Pajero Mini, Toyota RAV4 (earlier models), Honda CR-V (earlier models).
Key Features
Drivetrain:
Available in 2WD and 4WD configurations, often with selectable 4WD systems.
Body Style:
Compact 3-door or 5-door SUV with a relatively upright stance and spare tire mounted on the rear door.
Engine Orientation:
Longitudinal engine mounting for 4WD models, facilitating driveshaft routing.
📋 Manual Details
Coverage Areas
Engine Service:
Comprehensive
Transmission Service:
Comprehensive
Electrical Systems:
Comprehensive
Chassis And Suspension:
Comprehensive
Body And Interior:
Comprehensive
Troubleshooting:
Extensive Diagnostic Procedures
Page Count
Estimated Pages:
Hundreds (typical for factory manuals)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals, fuel, ignition, emissions, cooling, lubrication, exhaust systems.
Drivetrain:
Manual and Automatic Transmissions, Transfer Case (4WD systems), Driveshafts, Differentials, Axles.
Suspension And Steering:
Front and Rear Suspension components, Springs, Dampers, Bushings, Steering Gearbox, Power Steering System.
Brakes:
Front and Rear Disc/Drum Brakes, ABS (if equipped), Parking Brake System.
Electrical:
Battery, Charging System, Starting System, Lighting, Ignition System, Instrumentation, ECUs, Wiring Diagrams.
Body And Trim:
Body Panels, Doors, Hinges, Locks, Glass, Interior Trim, Seats, Bumpers, Exterior Trim.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections.
Major Repairs:
Engine overhaul, transmission rebuild, clutch replacement, brake system overhaul, suspension component replacement.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation (if applicable), component testing.
Component Removal And Installation:
Step-by-step instructions for removing and reinstalling virtually all vehicle components.
Specifications And Tolerances:
Detailed torque specifications, clearances, and other critical measurements for assembly and adjustment.
Technical Depth
Depth:
Factory-level, suitable for professional technicians and advanced DIY enthusiasts. Covers detailed disassembly, repair, and reassembly of all major systems.
📊 Manual Specifications
File Format
Type:
PDF
Searchability:
Likely searchable text-based PDF (common for scanned factory manuals).
Print Quality
Quality:
High-resolution scans of original factory documentation, ensuring clarity of diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
G13BB (most common)
Displacement:
1.3 Liters (1300cc)
Engine Type:
Inline 4-cylinder, SOHC, 16 Valves
Cylinder Block:
Cast Iron
Cylinder Head:
Aluminum Alloy
Performance
Horsepower Approximate:
85-90 PS (approx. 83-88 bhp) at ~6000 RPM
Torque Approximate:
110-120 Nm (approx. 81-88 lb-ft) at ~3500-4000 RPM
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Ignition System:
Electronic Ignition (Distributorless or Distributor-based depending on market/variant)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
Drivetrain Options:
2WD (Rear Wheel Drive) and 4WD (Four Wheel Drive) with Hi-Lo range (on some 4WD models).
Fluid Type
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or SAE 80W-90 (refer to manual for exact specification)
Automatic Transmission Fluid:
Dexron III or equivalent (refer to manual for exact specification)
📐 Dimensions
Exterior
Length Approximate:
3750 mm (3-door), 4005 mm (5-door)
Width Approximate:
1600 mm
Height Approximate:
1650 mm
Wheelbase Approximate:
2430 mm
Weights
Curb Weight Approximate:
1050 - 1250 kg (depending on configuration)
🛡️ Safety Features
Ratings
Crash Test Results:
Limited official global crash test data available for this specific generation; domestic Japanese safety standards would apply.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on higher trims.
Four Wheel Drive:
Part-time 4WD system enhances traction in slippery conditions.
Passive Features
Airbags:
Driver and passenger airbags typically standard on most markets.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player or cassette tape deck, depending on trim and options.
Speakers:
Typically 2 or 4 speakers.
Driver Assistance
Cruise Control:
Optional on some models.
Connectivity
Bluetooth:
Not available on models from this era.
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 5,000-10,000 km or 6-12 months (refer to manual for exact interval based on driving conditions).
Air Filter:
Replace every 20,000-30,000 km.
Spark Plugs:
Replace every 30,000-50,000 km (depending on type: standard or platinum).
Coolant:
Flush and replace coolant every 2-4 years or 40,000-80,000 km.
Fluid Specifications
Engine Oil:
API SJ or higher, SAE 10W-30 or 10W-40 (refer to manual for specific grade and capacity).
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for exact specification).
Power Steering Fluid:
Dexron III or equivalent (refer to manual for exact specification).
Known Issues
Suspension Wear:
Bushings and ball joints can wear over time due to its compact SUV nature and potential off-road use.
Exhaust System:
Rusting of exhaust components is common in humid or corrosive environments.
Thermostat Housing:
Leaking thermostat housing can be a point of failure on some engines.
Transfer Case Actuator:
On some 4WD models, the electronic actuator for engaging 4WD might require attention or repair.
📚 Vehicle History
Brand Heritage
Manufacturer:
Daihatsu Motor Co., Ltd., a subsidiary of Toyota Motor Corporation, known for compact and specialized vehicles.
Model Evolution
Introduction:
First generation Terios launched in 1997 as a compact 4x4 utility vehicle.
Design Philosophy:
Designed to offer SUV-like styling and capability in a compact, fuel-efficient package.
Production
Manufacturing Locations:
Primarily Japan, with potential production or assembly in other markets via joint ventures or licensing.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific major awards for the J100 Terios are not widely documented globally, it was appreciated in its segment for its compact size, fuel efficiency, and off-road capability relative to its class.
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