Daihatsu Terios J102 2006 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Model Code: J102 Year: 2006 Market Segment: Compact SUV / Crossover Generation Generation Code: J100 Series (Second Generation) Generation Years: 2000-2006 (approximate, depending on market) Codes Chassis Code: J102 👋 Introduction Market Position Segment: Subcompact SUV/Crossover, positioned as an affordable, practical, and often 4WD capable vehicle. Target Audience: Young families, individuals seeking a compact and versatile vehicle with potential light off-road capability. Competitive Analysis Competitors: Suzuki Vitara, Toyota RAV4 (earlier generations), Honda CR-V (earlier generations), Nissan X-Trail (earlier generations), Mitsubishi Pajero Mini/IO. Key Features Vehicle Focus: Compact size, fuel efficiency, practicality, available four-wheel drive, straightforward engineering. Manual Value Proposition: Empowers owners and technicians with comprehensive information to maintain, diagnose, and repair the Daihatsu Terios J102, saving time and money. 📋 Manual Details Coverage Areas Primary Coverage: Service, Maintenance, Repair, Troubleshooting Scope: All Models, Engines, Trims, Transmissions Page Count Estimated Pages: Likely 1000+ pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnostics, component testing, timing belt/chain service, cooling system, lubrication system, fuel system, emission control systems. Transmission: Manual and Automatic transmission diagnosis, repair, fluid specifications, overhaul procedures, clutch service (manual), torque converter service (automatic). Drivetrain: Front-wheel drive (FWD), Four-wheel drive (4WD) systems, differentials, driveshafts, CV joints, transfer case service and repair. Brakes: Hydraulic system, ABS (Anti-lock Braking System) diagnosis and repair, brake pad and rotor replacement, brake caliper service, parking brake system. Suspension: Front and rear suspension components, shock absorbers, struts, springs, control arms, ball joints, steering linkage, wheel alignment specifications. Steering: Power steering system diagnosis, repair, fluid specifications, steering rack and pump service. Electrical: Complete wiring diagrams, fuse and relay locations, lighting system, ignition system, starting system, charging system (alternator, battery), instrumentation, body electricals. Body: Body panel repair, door mechanisms, interior trim removal and installation, glass replacement, seals, bumpers, exterior lighting. Climate Control: HVAC system diagnosis, repair, refrigerant service, component replacement (compressor, condenser, evaporator). Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs) for engine management, ABS, and other systems. On-board diagnostics (OBD-II) procedures. Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, spark plugs, coolant flushes), lubrication points, inspection routines. Repair: Step-by-step repair instructions for all major vehicle components and systems. Troubleshooting: Flowcharts and guided procedures to diagnose and resolve common and uncommon vehicle issues. Specifications: Torque specifications for fasteners, fluid capacities, component dimensions, and critical measurements. Removal Installation: Detailed procedures for removing and installing virtually every part of the vehicle. Rebuilding: Overhaul procedures for engines and transmissions. Technical Depth Depth: Comprehensive: Covers everything from basic fluid checks and filter changes to complete engine and transmission overhauls, advanced electrical diagnostics, and bodywork. Detail Level: Expert-level technical information, suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Format Format: PDF Searchable: Typically yes, for PDF files of this nature. Printable: Yes, generally printable. Resolution: Professional quality, clear diagrams and text (assumed). Print Quality Quality: N/A (Digital Download) Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: K3-VE (common for this generation) Engine Type: Inline-4, DOHC, 16-valve Displacement: 1.3 Liters (1300cc) Bore X Stroke: 72.0 mm x 80.5 mm (typical for K3-VE) Compression Ratio: 9.8:1 (typical for K3-VE) Performance Horsepower: Approx. 84-87 hp @ 6000 rpm (depending on market/tuning) Torque: Approx. 120-125 Nm @ 3200 rpm (depending on market/tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Octane rating typically 91 RON or higher recommended) Emission Control: Catalytic Converter, EGR (Exhaust Gas Recirculation), EFI system. Cooling System Type: Water-cooled, pressurized system Lubrication System Oil Type: API SG/SH/SJ or ILSAC GF-II/GF-III certified, SAE 10W-30 or 10W-40 recommended for most climates. Oil Capacity: Approx. 3.8 - 4.0 Liters (including filter) Timing System Type: Timing Chain (K3-VE engine) 🔧 Transmission Standard Type: 5-Speed Manual Transmission Optional Type: 4-Speed Automatic Transmission Features Drivetrain Options: Available in Front-Wheel Drive (FWD) and Four-Wheel Drive (4WD). Automatic Transmission Fluid Fluid Spec: Dexron III or equivalent (check manual for exact spec) Manual Transmission Fluid Fluid Spec: API GL-4, SAE 75W-90 or 80W-90 gear oil (check manual for exact spec) 📐 Dimensions Exterior Length: Approx. 3995 mm (varies slightly by market/spec) Width: Approx. 1695 mm Height: Approx. 1705 mm Wheelbase Wheelbase: Approx. 2430 mm Weights Curb Weight: Approx. 1130-1250 kg (depending on transmission and drivetrain) Cargo Cargo Volume: Approx. 300-350 Liters (seats up), expandable with folding rear seats. 🛡️ Safety Features Ratings Ancap Rating: 4 Stars (for earlier models/markets, check specific year and market data) Active Features ABS: Anti-lock Braking System (available/standard depending on trim) Ebs: Electronic Brake-force Distribution (EBD) (often paired with ABS) Passive Features Airbags: Front airbags for driver and passenger (standard/optional depending on trim). Seatbelts: 3-point seatbelts with pre-tensioners and load limiters, ISOFIX...
Step-by-step repair instructions for all major vehicle components and systems.
Troubleshooting:
Flowcharts and guided procedures to diagnose and resolve common and uncommon vehicle issues.
Specifications:
Torque specifications for fasteners, fluid capacities, component dimensions, and critical measurements.
Removal Installation:
Detailed procedures for removing and installing virtually every part of the vehicle.
Rebuilding:
Overhaul procedures for engines and transmissions.
Technical Depth
Depth:
Comprehensive: Covers everything from basic fluid checks and filter changes to complete engine and transmission overhauls, advanced electrical diagnostics, and bodywork.
Detail Level:
Expert-level technical information, suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Typically yes, for PDF files of this nature.
Printable:
Yes, generally printable.
Resolution:
Professional quality, clear diagrams and text (assumed).
Print Quality
Quality:
N/A (Digital Download)
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
K3-VE (common for this generation)
Engine Type:
Inline-4, DOHC, 16-valve
Displacement:
1.3 Liters (1300cc)
Bore X Stroke:
72.0 mm x 80.5 mm (typical for K3-VE)
Compression Ratio:
9.8:1 (typical for K3-VE)
Performance
Horsepower:
Approx. 84-87 hp @ 6000 rpm (depending on market/tuning)
Torque:
Approx. 120-125 Nm @ 3200 rpm (depending on market/tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Octane rating typically 91 RON or higher recommended)
Emission Control:
Catalytic Converter, EGR (Exhaust Gas Recirculation), EFI system.
Cooling System
Type:
Water-cooled, pressurized system
Lubrication System
Oil Type:
API SG/SH/SJ or ILSAC GF-II/GF-III certified, SAE 10W-30 or 10W-40 recommended for most climates.
Oil Capacity:
Approx. 3.8 - 4.0 Liters (including filter)
Timing System
Type:
Timing Chain (K3-VE engine)
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
4-Speed Automatic Transmission
Features
Drivetrain Options:
Available in Front-Wheel Drive (FWD) and Four-Wheel Drive (4WD).
Automatic Transmission Fluid
Fluid Spec:
Dexron III or equivalent (check manual for exact spec)
Manual Transmission Fluid
Fluid Spec:
API GL-4, SAE 75W-90 or 80W-90 gear oil (check manual for exact spec)
📐 Dimensions
Exterior
Length:
Approx. 3995 mm (varies slightly by market/spec)
Width:
Approx. 1695 mm
Height:
Approx. 1705 mm
Wheelbase
Wheelbase:
Approx. 2430 mm
Weights
Curb Weight:
Approx. 1130-1250 kg (depending on transmission and drivetrain)
Cargo
Cargo Volume:
Approx. 300-350 Liters (seats up), expandable with folding rear seats.
🛡️ Safety Features
Ratings
Ancap Rating:
4 Stars (for earlier models/markets, check specific year and market data)
Active Features
ABS:
Anti-lock Braking System (available/standard depending on trim)
Ebs:
Electronic Brake-force Distribution (EBD) (often paired with ABS)
Passive Features
Airbags:
Front airbags for driver and passenger (standard/optional depending on trim).
Seatbelts:
3-point seatbelts with pre-tensioners and load limiters, ISOFIX child seat anchor points.
Chassis Construction
Type:
Body-on-frame construction (common for this generation, providing robustness but less refinement than unibody).
Limited by modern standards. Key safety features include ABS and EBD. No advanced electronic driver-assistance systems (ADAS) were standard.
Connectivity
Features:
Basic connectivity via auxiliary audio input or aftermarket Bluetooth/USB adapters.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 - 10,000 km or 6-12 months, whichever comes first (refer to manual for precise interval based on driving conditions).
Air Filter Replacement:
Every 15,000 - 25,000 km or as needed based on dusty conditions.
Cabin Air Filter Replacement:
Every 12,000 - 20,000 km or annually.
Spark Plug Replacement:
Every 40,000 - 80,000 km depending on spark plug type (standard vs. platinum/iridium).
Coolant Flush:
Every 40,000 - 60,000 km or 2-4 years.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (check manual for specific requirement).
Power Steering Fluid:
Dexron II/III ATF or specific power steering fluid (check manual).
Coolant:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Ensure it is compatible with Asian vehicles.
Known Issues
Common Complaints:
Occasional reports of minor oil leaks, clutch wear (manual transmission), suspension component wear (bushings, ball joints), and potential issues with older AC compressors or evaporators.
Electrical Quirks:
As with many vehicles of this age, occasional minor electrical gremlins in body control modules or sensors can occur, but generally not widespread major issues.
Maintenance Tips
Importance Of Timing Chain:
The K3-VE engine utilizes a timing chain, which generally lasts the life of the engine and does not require periodic replacement like a timing belt. However, tensioners and guides can wear over very high mileage.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu, a subsidiary of Toyota, is known for producing compact, fuel-efficient, and affordable vehicles, often with a reputation for reliability and utility.
Model Evolution
Terios Lineage:
The Terios nameplate has been used for Daihatsu's compact SUV offerings, evolving from a more rugged, body-on-frame design to a more car-like unibody platform in later generations.
J100 Series Context:
The J100 series (which the J102 belongs to) represented a significant update, offering a more modern design and improved interior space compared to its predecessor. It was often sold as the Toyota Cami or Rugger in some markets.
Production
Manufacturing Locations:
Primarily Japan, with potential assembly in other international locations.
Production Years
J102 Production Span:
Approximately 2000-2006, with minor facelifts and updates during its production run.
🏆 Awards & Recognition
Recognitions
Consumer Ratings:
Generally well-regarded for its utility and affordability in its segment, though specific awards for this model year are less commonly cited than its overall segment success.
Ratings
Reliability:
Daihatsu vehicles are typically known for good mechanical reliability, especially with proper maintenance. The K3-VE engine is considered robust.
Certifications
Compliance:
Meets relevant regional emission and safety standards for its model year and market of sale.
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