Daihatsu Terios J200 J210 J211 Series 2006-2014 Service & Repair Workshop Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation Codes: J200, J210, J211 Series Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014 👋 Introduction Market Position Segment: Compact SUV / Mini SUV / Crossover Target Audience: Individuals and families seeking a compact, versatile, and fuel-efficient SUV with capable 4WD for light off-road and adverse weather conditions. Competitive Analysis Key Competitors: Suzuki Vitara/Grand Vitara, Toyota RAV4 (earlier generations), Honda CR-V (earlier generations), Mitsubishi Pajero Mini/IO, Nissan X-Trail (smaller variants) Key Features Vehicle Attributes: Compact dimensions, raised driving position, available All-Wheel Drive (AWD) system, robust yet economical engines, practical interior for its size. Manual Value Proposition: Provides essential factory-level technical information for DIY repairs and maintenance, saving on professional labor costs and ensuring correct procedures are followed. 📋 Manual Details Coverage Areas Primary Market Focus: Global (primarily Asia, Europe, Australia) Vehicle Variants Covered: All J200, J210, J211 Series variants including 2WD and 4WD configurations Page Count Estimated Page Count: High volume, likely exceeding 2000 pages (typical for comprehensive factory manuals) Manual Type Type: Factory Service and Repair Workshop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (1.5L, 1.3L gasoline), engine management (EFI), lubrication, cooling, fuel delivery, exhaust systems Transmission: Manual transmission (5-speed), automatic transmission (4-speed), clutch system, transfer case, drive shafts, differentials (front and rear) Chassis: Suspension (front struts, rear multi-link), steering system (power steering), brakes (front discs, rear drums/discs), wheels, tires Electrical: Battery, charging system, starting system, ignition system, lighting (headlamps, taillamps, interior), instrumentation, body control modules, power accessories (windows, locks, mirrors), SRS airbag system, ABS (Anti-lock Braking System), ECU (Engine Control Unit) diagnosis Bodywork: Body panels, doors, glass, interior trim, bumpers, corrosion prevention, body sealing Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes (oil, coolant, transmission fluid, brake fluid), filter replacements, spark plug replacement, belt inspection and replacement Diagnostic Procedures: Troubleshooting guides, fault code interpretation (OBD-II), symptom-based diagnostics, electrical circuit testing Repair Procedures: Component removal and installation, engine overhaul, transmission overhaul, brake system repair, suspension component replacement, electrical component repair, body panel repair Adjustment Procedures: Brake adjustment, clutch adjustment, valve clearance adjustment (if applicable), steering alignment specifications Special Tools: Identification and usage of Daihatsu-specific or recommended special tools for various repair procedures Technical Depth Depth: Comprehensive factory-level detail, covering from basic maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and bodywork repair. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF for easy navigation and information retrieval Print Quality Quality: High-resolution scans or digital creation, ensuring clear diagrams, illustrations, and text. Binding Type Format Notes: Digital download, no physical binding. 'No Expiry dates' implies perpetual access to the downloaded file. Paper Type Format Notes 2: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Example 1: K3-VE (1.3L DOHC 4-cylinder) Engine Code Example 2: 3SZ-VE (1.5L DOHC 4-cylinder VVT-i) Performance Horsepower 1 3L: Approx. 85-90 PS (63-66 kW) Horsepower 1 5L: Approx. 105-109 PS (77-80 kW) Torque 1 5L: Approx. 140-145 Nm (103-107 lb-ft) Fuel System Fuel Injection: Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPFI) Fuel Type: Unleaded Gasoline Engine Management ECU Type: Daihatsu proprietary or Denso ECU, OBD-II compliant 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission Features Drivetrain Options: 2WD (Rear-Wheel Drive) and 4WD (All-Wheel Drive) with selectable modes (e.g., 2WD/4WD High/4WD Low in some configurations) Fluid Specifications Manual Transmission Fluid Spec: API GL-4, SAE 75W-90 or 80W-90 gear oil (refer to specific vehicle plate/manual for exact type) Automatic Transmission Fluid Spec: Dexron III or equivalent (refer to specific vehicle plate/manual for exact type) 📐 Dimensions Exterior Length: Approx. 4,155 mm (163.6 in) Width: Approx. 1,690 mm (66.5 in) Height: Approx. 1,705 mm (67.1 in) (may vary with roof rails) Wheelbase: Approx. 2,580 mm (101.6 in) Ground Clearance: Approx. 185-190 mm (7.3-7.5 in) Weights Curb Weight: Approx. 1,150 - 1,250 kg (2,535 - 2,756 lbs) (depending on configuration) Gross Vehicle Weight Rating Gvwr: Approx. 1,700 kg (3,748 lbs) 🛡️ Safety Features Ratings Crash Test Ratings Example: ANCAP (Australia) 4-star rating (for some configurations/years), Euro NCAP varied by specific test year and equipment. Active Features ABS: Standard on most models, with Electronic Brake-force Distribution (EBD) Traction Control: Available on some higher trim 4WD models Passive Features Airbags: Front airbags for driver and passenger standard; side airbags and curtain airbags available on higher trims or specific markets. Seatbelts: 3-point seatbelts with pretensioners and load limiters for front seats; 3-point or lap belts for rear seats. Child Seat Anchors: ISOFIX (or equivalent) mounting points on rear seats 💡 Technology Features Infotainment Head Unit: Factory-fitted radio/CD player with standard speaker configuration. Optional upgrades may include MP3 playback or auxiliary input. Driver Assistance Features Available: ABS, EBD. Higher trims might offer parking sensors, but...
Compact dimensions, raised driving position, available All-Wheel Drive (AWD) system, robust yet economical engines, practical interior for its size.
Manual Value Proposition:
Provides essential factory-level technical information for DIY repairs and maintenance, saving on professional labor costs and ensuring correct procedures are followed.
📋 Manual Details
Coverage Areas
Primary Market Focus:
Global (primarily Asia, Europe, Australia)
Vehicle Variants Covered:
All J200, J210, J211 Series variants including 2WD and 4WD configurations
Page Count
Estimated Page Count:
High volume, likely exceeding 2000 pages (typical for comprehensive factory manuals)
Identification and usage of Daihatsu-specific or recommended special tools for various repair procedures
Technical Depth
Depth:
Comprehensive factory-level detail, covering from basic maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and bodywork repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF for easy navigation and information retrieval
Print Quality
Quality:
High-resolution scans or digital creation, ensuring clear diagrams, illustrations, and text.
Binding Type
Format Notes:
Digital download, no physical binding. 'No Expiry dates' implies perpetual access to the downloaded file.
Daihatsu proprietary or Denso ECU, OBD-II compliant
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
Drivetrain Options:
2WD (Rear-Wheel Drive) and 4WD (All-Wheel Drive) with selectable modes (e.g., 2WD/4WD High/4WD Low in some configurations)
Fluid Specifications
Manual Transmission Fluid Spec:
API GL-4, SAE 75W-90 or 80W-90 gear oil (refer to specific vehicle plate/manual for exact type)
Automatic Transmission Fluid Spec:
Dexron III or equivalent (refer to specific vehicle plate/manual for exact type)
📐 Dimensions
Exterior
Length:
Approx. 4,155 mm (163.6 in)
Width:
Approx. 1,690 mm (66.5 in)
Height:
Approx. 1,705 mm (67.1 in) (may vary with roof rails)
Wheelbase:
Approx. 2,580 mm (101.6 in)
Ground Clearance:
Approx. 185-190 mm (7.3-7.5 in)
Weights
Curb Weight:
Approx. 1,150 - 1,250 kg (2,535 - 2,756 lbs) (depending on configuration)
Gross Vehicle Weight Rating Gvwr:
Approx. 1,700 kg (3,748 lbs)
🛡️ Safety Features
Ratings
Crash Test Ratings Example:
ANCAP (Australia) 4-star rating (for some configurations/years), Euro NCAP varied by specific test year and equipment.
Active Features
ABS:
Standard on most models, with Electronic Brake-force Distribution (EBD)
Traction Control:
Available on some higher trim 4WD models
Passive Features
Airbags:
Front airbags for driver and passenger standard; side airbags and curtain airbags available on higher trims or specific markets.
Seatbelts:
3-point seatbelts with pretensioners and load limiters for front seats; 3-point or lap belts for rear seats.
Child Seat Anchors:
ISOFIX (or equivalent) mounting points on rear seats
💡 Technology Features
Infotainment
Head Unit:
Factory-fitted radio/CD player with standard speaker configuration. Optional upgrades may include MP3 playback or auxiliary input.
Driver Assistance
Features Available:
ABS, EBD. Higher trims might offer parking sensors, but advanced driver-assistance systems (ADAS) like adaptive cruise control or lane departure warning are generally not present.
Connectivity
Connectivity Options:
Basic Bluetooth hands-free calling (on some higher trims) or auxiliary audio input. No integrated smartphone mirroring (Apple CarPlay/Android Auto) from factory.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions and oil type used.
Air Filter Replacement Interval:
Every 15,000-30,000 km (9,000-18,000 miles) or as per manual inspection.
Spark Plug Replacement Interval:
Every 40,000-100,000 km (25,000-60,000 miles) depending on spark plug type (e.g., standard vs. iridium).
Fluid Specifications
Engine Oil Spec:
API SN/SM or ILSAC GF-5, SAE 0W-20, 5W-20, or 5W-30 (check owner's manual for specific recommendation).
Engine Coolant Spec:
Ethylene Glycol based coolant, pre-mixed or concentrate, pink or orange color (Asian vehicle specific, confirm with manual).
Brake Fluid Spec:
DOT 3 or DOT 4 (confirm with owner's manual/reservoir cap).
Known Issues
Common Wear Items:
Clutch wear (manual transmission), suspension components (bushings, ball joints), exhaust system corrosion, catalytic converter issues in some regions due to fuel quality.
Engine Reliability:
Generally robust, but oil consumption can occur in higher mileage engines. VVT-i system on 3SZ-VE requires clean oil.
Electrical Issues:
Intermittent electrical gremlins or sensor failures can occur, typically related to aging wiring or components.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu is known for producing small, economical, and reliable vehicles, often with a strong presence in the kei car and compact SUV segments.
Model Evolution
Generation 2 Introduction:
The J200 series represents the second generation of the Daihatsu Terios, a significant redesign from the original, offering a more modern and refined package.
Production
Manufacturing Location:
Primarily manufactured in Japan, with potential assembly in other international locations.
Platform Sharing:
Shared platform and some components with Toyota Cami/Daihatsu Terios (first generation) and other Toyota/Daihatsu small vehicles.
🏆 Awards & Recognition
Recognitions
Segment Performance:
Consistently ranked as a value-for-money option in the compact SUV segment, praised for its practicality and affordability. Specific awards would vary by market and year.
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