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David Brown 1190 Tractor Workshop Service Manual for Repair

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$133.00
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$133.00
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Basic Information Identification Make: David Brown Model: 1190 Tractor Type: Agricultural Tractor Introduction Market Position Target Audience: Mechanics, DIY enthusiasts, tractor owners, service technicians Key Features Manual Attributes: Instant download, printable pages, detailed illustrations, exploded diagrams, step-by-step procedures, troubleshooting guides, service data, special notes, important points, precautions, wear limits, torque specifications Ease Of Use: Prepared with simple explanations, making it accessible even for comparatively new personnel to perform satisfactory service. Completeness: Promoted as 100% complete and intact, with no missing or corrupt pages/sections, ensuring users have all necessary information. Practical Guidance: Offers practical guidance for performing repairs and adjustments efficiently and avoiding costly mistakes by thoroughly familiarizing the user with procedures. Competitive Analysis Market Context: The David Brown 1190 competed with other tractors of its class from manufacturers like Ford, Massey Ferguson, and International Harvester during its production period. Manual Details Coverage Areas Covered Components: Engine, Transmission, Hydraulics, Electrical System, Steering, Brakes, Chassis, PTO, Front Axle, Rear Axle, Operator Station, Fuel System, Cooling System, Lubrication System, Mounting Equipment, Accessories Page Count Pages: 109 Manual Type Type: Workshop Service Manual Language Language: English Format File Format: PDF Manual Coverage Systems Covered Engine Systems: Engine overhaul, fuel system, cooling system, lubrication system, ignition system (if applicable), exhaust system, air intake system Drivetrain Systems: Transmission (gearbox, clutch), final drives, differential, PTO (Power Take-Off) operation and repair, front and rear axles Hydraulic Systems: Hydraulic pump, control valve, cylinders, hydraulic fluid specifications, troubleshooting hydraulic issues, linkage adjustments Electrical Systems: Wiring diagrams, starter, alternator, battery, lighting, instrumentation, troubleshooting electrical faults Chassis And Bodywork: Frame inspection, steering system, brake system (mechanical/hydraulic), operator station (seat, controls, pedals), fenders, drawbar Steering And Braking: Comprehensive coverage of steering mechanism operation, adjustments, and repair; brake system inspection, repair, and adjustment, including potential hydraulic assistance. Procedures Included Maintenance: Scheduled maintenance, lubrication points, fluid change intervals, filter replacement, general upkeep procedures Repair And Overhaul: Engine disassembly and assembly, transmission overhaul, hydraulic component repair, brake system servicing, steering system overhaul, axle and differential repair Troubleshooting: Diagnostic procedures for common issues, fault finding charts, systematic approaches to identifying problems Adjustments: Valve clearance adjustments, clutch adjustments, brake adjustments, hydraulic control adjustments, linkage adjustments Disassembly Assembly: Detailed procedures for disassembling and assembling all major components, including engine internal parts, transmission gears, and hydraulic actuators. Special Tool Usage: References special tool numbers and illustrates their usage where not obvious, ensuring correct procedures and preventing damage. Assembly Details: Provides useful assembly details, particularly for threaded connections which require specific tightening torques. Component Identification: Illustrations and descriptions aid in the correct identification of components for removal, installation, and servicing. Part Replacement: Detailed procedures for the removal and installation of all vehicle components, facilitating efficient part replacement. Technical Depth Depth Of Coverage: Comprehensive, detailed step-by-step instructions, pictorial diagrams, exploded views, technical specifications, wear limits, torque values Diagnostic Information: Includes diagnostic information where necessary, allowing users to identify and resolve issues effectively. Pictorial Diagrams: Extensive use of pictorial diagrams, exploded diagrams, drawings, and photos to guide users through service and repair procedures. Factory Specifications: Contains factory specifications, including allowable limits for wear on various components, crucial for accurate repairs and replacements. Troubleshooting Charts: Likely includes specific troubleshooting charts that correlate symptoms with potential causes and recommended corrective actions. Torque Specifications: Extensive torque specifications for critical fasteners are included, essential for ensuring proper assembly and preventing component failure. Manual Specifications File Format File Type: PDF File Size: Not specified, but typical for a 109-page PDF. Searchability: PDF format typically allows for text searching, enhancing the ability to find specific information quickly. Print Quality Printability: Printable Page Organization: 109 pages organized into 349 paragraphs, indicating a structured and detailed approach to information delivery. Illustration Clarity: Illustrations are described as clear and highlighting fundamental principles and procedures, although they may not exactly match every tractor variation. Binding Type Binding: Digital Download (PDF) Paper Type Paper Format: N/A (Digital) Software Requirements Reader Requirement: Adobe Reader Compatibility Operating Systems: Windows, Mac, Linux OS Engine Specifications Primary Engine Engine Type: Likely a David Brown diesel engine (specific model not detailed in provided info, but common for the era) Performance Horsepower: Not specified in product information, but typically in the 60-80 HP range for tractors of this class from the era. Torque: Not specified in product information, but critical for heavy-duty agricultural work. Fuel System Fuel Type: Diesel Injection System: Likely a direct injection diesel system, typical for David Brown engines of this era. Filtration: Details would be provided on fuel filter replacement and maintenance procedures. Tank Capacity: Fuel tank capacity would be a key specification detailed in the manual for operational planning. Transmission Standard Transmission Type: Likely a constant mesh gearbox with multiple forward and reverse gears (specific number of gears not detailed in provided info). Features Gearbox Operation: Manual shifting, likely featuring a dry clutch. Clutch Type:...
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David Brown 1190 Tractor Workshop Service Manual for Repair
Basic Information
Identification
Make: David Brown
Model: 1190 Tractor
Type: Agricultural Tractor
Introduction
Market Position
Target Audience: Mechanics, DIY enthusiasts, tractor owners, service technicians
Key Features
Manual Attributes: Instant download, printable pages, detailed illustrations, exploded diagrams, step-by-step procedures, troubleshooting guides, service data, special notes, important points, precautions, wear limits, torque specifications
Ease Of Use: Prepared with simple explanations, making it accessible even for comparatively new personnel to perform satisfactory service.
Completeness: Promoted as 100% complete and intact, with no missing or corrupt pages/sections, ensuring users have all necessary information.
Practical Guidance: Offers practical guidance for performing repairs and adjustments efficiently and avoiding costly mistakes by thoroughly familiarizing the user with procedures.
Competitive Analysis
Market Context: The David Brown 1190 competed with other tractors of its class from manufacturers like Ford, Massey Ferguson, and International Harvester during its production period.
Manual Details
Coverage Areas
Covered Components: Engine, Transmission, Hydraulics, Electrical System, Steering, Brakes, Chassis, PTO, Front Axle, Rear Axle, Operator Station, Fuel System, Cooling System, Lubrication System, Mounting Equipment, Accessories
Page Count
Pages: 109
Manual Type
Type: Workshop Service Manual
Language
Language: English
Format
File Format: PDF
Manual Coverage
Systems Covered
Engine Systems: Engine overhaul, fuel system, cooling system, lubrication system, ignition system (if applicable), exhaust system, air intake system
Drivetrain Systems: Transmission (gearbox, clutch), final drives, differential, PTO (Power Take-Off) operation and repair, front and rear axles
Hydraulic Systems: Hydraulic pump, control valve, cylinders, hydraulic fluid specifications, troubleshooting hydraulic issues, linkage adjustments
Electrical Systems: Wiring diagrams, starter, alternator, battery, lighting, instrumentation, troubleshooting electrical faults
Chassis And Bodywork: Frame inspection, steering system, brake system (mechanical/hydraulic), operator station (seat, controls, pedals), fenders, drawbar
Steering And Braking: Comprehensive coverage of steering mechanism operation, adjustments, and repair; brake system inspection, repair, and adjustment, including potential hydraulic assistance.
Procedures Included
Maintenance: Scheduled maintenance, lubrication points, fluid change intervals, filter replacement, general upkeep procedures
Repair And Overhaul: Engine disassembly and assembly, transmission overhaul, hydraulic component repair, brake system servicing, steering system overhaul, axle and differential repair
Troubleshooting: Diagnostic procedures for common issues, fault finding charts, systematic approaches to identifying problems
Adjustments: Valve clearance adjustments, clutch adjustments, brake adjustments, hydraulic control adjustments, linkage adjustments
Disassembly Assembly: Detailed procedures for disassembling and assembling all major components, including engine internal parts, transmission gears, and hydraulic actuators.
Special Tool Usage: References special tool numbers and illustrates their usage where not obvious, ensuring correct procedures and preventing damage.
Assembly Details: Provides useful assembly details, particularly for threaded connections which require specific tightening torques.
Component Identification: Illustrations and descriptions aid in the correct identification of components for removal, installation, and servicing.
Part Replacement: Detailed procedures for the removal and installation of all vehicle components, facilitating efficient part replacement.
Technical Depth
Depth Of Coverage: Comprehensive, detailed step-by-step instructions, pictorial diagrams, exploded views, technical specifications, wear limits, torque values
Diagnostic Information: Includes diagnostic information where necessary, allowing users to identify and resolve issues effectively.
Pictorial Diagrams: Extensive use of pictorial diagrams, exploded diagrams, drawings, and photos to guide users through service and repair procedures.
Factory Specifications: Contains factory specifications, including allowable limits for wear on various components, crucial for accurate repairs and replacements.
Troubleshooting Charts: Likely includes specific troubleshooting charts that correlate symptoms with potential causes and recommended corrective actions.
Torque Specifications: Extensive torque specifications for critical fasteners are included, essential for ensuring proper assembly and preventing component failure.
Manual Specifications
File Format
File Type: PDF
File Size: Not specified, but typical for a 109-page PDF.
Searchability: PDF format typically allows for text searching, enhancing the ability to find specific information quickly.
Print Quality
Printability: Printable
Page Organization: 109 pages organized into 349 paragraphs, indicating a structured and detailed approach to information delivery.
Illustration Clarity: Illustrations are described as clear and highlighting fundamental principles and procedures, although they may not exactly match every tractor variation.
Binding Type
Binding: Digital Download (PDF)
Paper Type
Paper Format: N/A (Digital)
Software Requirements
Reader Requirement: Adobe Reader
Compatibility
Operating Systems: Windows, Mac, Linux OS
Engine Specifications
Primary Engine
Engine Type: Likely a David Brown diesel engine (specific model not detailed in provided info, but common for the era)
Performance
Horsepower: Not specified in product information, but typically in the 60-80 HP range for tractors of this class from the era.
Torque: Not specified in product information, but critical for heavy-duty agricultural work.
Fuel System
Fuel Type: Diesel
Injection System: Likely a direct injection diesel system, typical for David Brown engines of this era.
Filtration: Details would be provided on fuel filter replacement and maintenance procedures.
Tank Capacity: Fuel tank capacity would be a key specification detailed in the manual for operational planning.
Transmission
Standard
Transmission Type: Likely a constant mesh gearbox with multiple forward and reverse gears (specific number of gears not detailed in provided info).
Features
Gearbox Operation: Manual shifting, likely featuring a dry clutch.
Clutch Type: Typically a single-plate, dry-type clutch for tractors of this generation.
Gear Selection: The manual would detail the operation of the gear shifting mechanism for selecting appropriate gears for various tasks.
Power Take Off Pto: Detailed information on PTO operation, engagement, and maintenance is standard for tractor service manuals.
Optional
Transmission Variants: While the standard transmission is implied, variations like creeper gears or power steering might have been options, detailed in the manual if applicable.
Dimensions
Weights
Operating Weight: Not specified in product information, but typically in the 5000-7000 lbs range for tractors of this size and era.
Axle Load Ratings: Not specified, but the manual would contain relevant weight distribution and load information for safe operation and maintenance.
Lifting Capacity: While not explicitly stated as a dimension, the manual would contain information relevant to the hydraulic lift's capacity and operation.
Towing Capacity: Though not a direct dimension, the manual would provide information relevant to safe towing and hitching procedures.
Exterior
Overall Dimensions: Not specified in product information, but typical for a medium-horsepower agricultural tractor.
Safety Features
Notes And Warnings
Safety Emphasis: Manual contains special remarks DANGER, CAUTION, or NOTE for hazardous procedures, emphasizing adherence to safety measures and use of correct tools.
Ratings
Safety Compliance: Manual emphasizes following standard safety procedures and mentions specific safety remarks to prevent personal injury and vehicle damage.
Active Features
Operational Safety Guidelines: Manual stresses the importance of adhering to accident prevention guidelines during all maintenance and repair work.
Tool Usage Guidelines: Strict adherence to using correct standard tools and special tools is emphasized to ensure safety and proper repair outcomes.
Passive Features
Operator Safety Precautions: Emphasizes the use of correct special service tools or equipment and warns against makeshift tools that could compromise safe operation or damage the vehicle.
Technology Features
Infotainment
Technology Features: N/A (Agricultural tractor of its era, focus is on mechanical and operational systems, not electronic infotainment).
Driver Assistance
Assistance Features: N/A (Basic operator controls, no advanced driver-assistance systems).
Maintenance
Service Intervals
General Recommendations: Manual provides data for maintenance, adjustments, service, removal, and installation, implying adherence to periodic maintenance charts is crucial for maximizing tractor life.
Lubrication Schedule: The manual would provide a detailed lubrication schedule, specifying types of grease and oil for various points at defined intervals.
Tire Pressure: Correct tire pressures are critical for performance and safety, and this would be specified in the manual.
Fluid Specifications
Lubricant Type: Manual specifies using only approved lubricants, as listed within the manual. Specific oil grades (e.g., engine oil, hydraulic fluid, gearbox oil) and capacities would be detailed in the manual.
Hydraulic Fluid Type: Specific hydraulic fluid specifications and capacities would be detailed, crucial for the operation of the tractor's hydraulic lift and steering.
Cooling System Fluid: Information on coolant type, mixture ratios, and flushing procedures would be included.
Known Issues
Common Problems Addressed: The manual's troubleshooting section would likely cover common issues for this model, such as hydraulic system leaks, engine starting problems, clutch wear, and PTO engagement difficulties.
Common Wear Items: Manual likely details wear limits for critical components such as clutch plates, brake pads, engine bearings, and PTO components.
Preventative Maintenance: Guidance on investigating unusual noises and changes in riding characteristics to prevent major issues, with emphasis on immediate rectification of safety-related problems.
Troubleshooting Methodology: Provides a systematic approach to troubleshooting, including diagnosis, testing, and adjustments, to efficiently resolve operational problems.
Component Replacement Criteria: Provides criteria for when components need replacement based on wear or damage, guiding users on efficient repair practices.
Vehicle History
Brand Heritage
Manufacturer Legacy: David Brown Tractors was a prominent British tractor manufacturer known for robust and reliable agricultural machinery.
Market Reputation: David Brown tractors were known for their robust build quality and agricultural efficiency, contributing to their sustained popularity.
Model Evolution
Model Era: The 1190 model likely belongs to the late 1960s to early 1970s era of David Brown tractor production, succeeding earlier models and preceding later generations.
Key Innovations: While specific innovations for the 1190 aren't detailed, David Brown tractors were known for incorporating robust drivetrain and hydraulic systems for their time.
Product Line Positioning: The 1190 represented a significant model in David Brown's lineup, offering a balance of power and utility for a wide range of farm tasks.
Production
Manufacturing Period: The 1190 model was produced during the period when David Brown was a significant player in the agricultural machinery market, likely in the 1970s.
Awards & Recognition
Recognitions
Industry Recognition: Not specified in product information, but David Brown tractors of this period were generally well-regarded for their performance and durability in agricultural applications.
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