Deutz Allis Tractor 6240 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Deutz Allis Model: Tractor 6240 👋 Introduction Market Position Tractor Segment: Utility tractor, suitable for a wide range of agricultural tasks, from row cropping to hay production and general farm work. Competitive Analysis Key Competitors: Competed with similar models from John Deere, Case IH, Ford/New Holland, Massey Ferguson, and International Harvester during its production era. Key Features Versatility: Known for its versatility and robustness, a hallmark of Deutz Allis and its predecessors (Allis-Chalmers). Engine Technology: Often featured reliable and fuel-efficient Deutz diesel engines, known for their durability. 📋 Manual Details Coverage Areas Primary Coverage: Complete service and repair information for the Deutz Allis Tractor 6240 Page Count Estimated Pages: Refer to product listing for exact page count; factory service manuals are typically extensive, often exceeding 500 pages. Manual Type Type: Factory Service Repair Manual Language Language: Likely English (common for Deutz Allis documentation in North American markets) Format Format: Digital (PDF) or Printed (as specified by seller) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, overhaul procedures for the engine (specific engine model to be confirmed, but typically Deutz engines for this series) Transmission: Service and repair of the transmission system (e.g., powershift, gear drive, hydraulic transmission depending on configuration) Hydraulics: Hydraulic system diagnosis, repair, pump and valve servicing, cylinder and hose maintenance, PTO hydraulics Electrical System: Wiring diagrams, component testing, troubleshooting of starting, charging, lighting, and auxiliary systems Powertrain: Service for final drives, differentials, driveshafts, and PTO systems Braking System: Diagnosis, repair, and adjustment of braking systems (e.g., hydraulic disc brakes) Steering System: Service and repair of the hydrostatic power steering system Operator Station: Maintenance and repair of the operator's cab, controls, seat, and HVAC system (if equipped) Fuel System: Service and repair of the fuel injection system, filters, and fuel tank Cooling System: Radiator, thermostat, water pump, and coolant service procedures Chassis And Frame: Inspection and repair of the tractor chassis, front axle, and hitch components Procedures Included Routine Maintenance: Lubrication points, fluid level checks, filter replacement schedules, belt adjustments Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, symptom-based fault finding Major Overhaul: Complete engine rebuild, transmission overhaul, hydraulic pump and motor rebuilding Component Replacement: Step-by-step instructions for replacing specific parts (e.g., starter, alternator, fuel injectors, hydraulic hoses) Adjustment And Calibration: Setting valve clearances, adjusting clutch engagement, calibrating hydraulic systems Disassembly And Assembly: Detailed instructions for safely disassembling and reassembling all major tractor components Technical Depth Diagnostic Capabilities: Advanced diagnostic information, including electrical schematics and resistance/voltage tests for components Repair Complexity: Covers both basic repairs and complex overhauls requiring specialized tools and knowledge Schematics: Includes detailed electrical and hydraulic schematics with component identification Torque Specifications: Precise torque values for critical fasteners across all systems 📊 Manual Specifications File Format Digital Format Features: Searchable text, bookmarked sections, printable pages (if PDF) Print Quality Print Quality: High-resolution scans or original factory print quality for clarity of diagrams and text Binding Type Binding Type: If printed: Spiral-bound or perfect-bound for durability and lay-flat usability in a workshop environment. Paper Type Paper Type: If printed: Heavy-duty paper stock resistant to grease and shop fluids. ⚙️ Engine Specifications Primary Engine Engine Manufacturer: Deutz Engine Model: Typically a Deutz air-cooled or liquid-cooled inline diesel engine (e.g., BF6M1012 series or similar, specific model to be confirmed) Displacement: Varies by specific engine configuration, commonly in the 5.5L - 7.0L range for this class of tractor. Performance Horsepower Rating: Typically in the 100-140 PTO horsepower range, specific rating to be confirmed. Torque Output: Sufficient torque for demanding fieldwork, specific figures dependent on engine variant. Fuel System Injection Type: Direct injection (likely Bosch or similar quality inline injection pump or rotary injection pump) Fuel Type: Diesel 🔧 Transmission Standard Transmission Type: Likely a powershift transmission or a synchronized gear transmission with multiple speed ranges and PTO options. Optional Optional Transmission: Some configurations might have offered different gear ratios or powershift stages. Features Pto Options: Multiple PTO speeds (e.g., 540/1000 RPM) usually available via an exchangeable shaft or lever selection. Clutch Type: Dual-clutch system for powershift operation, or a single-stage clutch for manual gearboxes. 📐 Dimensions Exterior Wheelbase: Approximate wheelbase for this tractor class is typically in the 100-110 inch range. Overall Length: Estimated 180-200 inches, excluding implements. Weights Operating Weight: Likely in the 9,000 - 12,000 lbs range, depending on configuration and ballast. Front Axle Capacity: Designed to handle significant front-end loader weights, specific rating varies. 🛡️ Safety Features Ratings Operator Protection: ROPS (Roll-Over Protective Structure) typically standard or available, often with a seatbelt. Active Features Braking System Type: Hydraulically actuated wet disc brakes for reliable stopping power. Passive Features Lighting: Standard work lights, tail lights, and turn signals for visibility. 💡 Technology Features Infotainment Radio Options: Basic AM/FM radio and cassette player or CD player were common options in this...
High-resolution scans or original factory print quality for clarity of diagrams and text
Binding Type
Binding Type:
If printed: Spiral-bound or perfect-bound for durability and lay-flat usability in a workshop environment.
Paper Type
Paper Type:
If printed: Heavy-duty paper stock resistant to grease and shop fluids.
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Deutz
Engine Model:
Typically a Deutz air-cooled or liquid-cooled inline diesel engine (e.g., BF6M1012 series or similar, specific model to be confirmed)
Displacement:
Varies by specific engine configuration, commonly in the 5.5L - 7.0L range for this class of tractor.
Performance
Horsepower Rating:
Typically in the 100-140 PTO horsepower range, specific rating to be confirmed.
Torque Output:
Sufficient torque for demanding fieldwork, specific figures dependent on engine variant.
Fuel System
Injection Type:
Direct injection (likely Bosch or similar quality inline injection pump or rotary injection pump)
Fuel Type:
Diesel
🔧 Transmission
Standard
Transmission Type:
Likely a powershift transmission or a synchronized gear transmission with multiple speed ranges and PTO options.
Optional
Optional Transmission:
Some configurations might have offered different gear ratios or powershift stages.
Features
Pto Options:
Multiple PTO speeds (e.g., 540/1000 RPM) usually available via an exchangeable shaft or lever selection.
Clutch Type:
Dual-clutch system for powershift operation, or a single-stage clutch for manual gearboxes.
📐 Dimensions
Exterior
Wheelbase:
Approximate wheelbase for this tractor class is typically in the 100-110 inch range.
Overall Length:
Estimated 180-200 inches, excluding implements.
Weights
Operating Weight:
Likely in the 9,000 - 12,000 lbs range, depending on configuration and ballast.
Front Axle Capacity:
Designed to handle significant front-end loader weights, specific rating varies.
🛡️ Safety Features
Ratings
Operator Protection:
ROPS (Roll-Over Protective Structure) typically standard or available, often with a seatbelt.
Active Features
Braking System Type:
Hydraulically actuated wet disc brakes for reliable stopping power.
Passive Features
Lighting:
Standard work lights, tail lights, and turn signals for visibility.
💡 Technology Features
Infotainment
Radio Options:
Basic AM/FM radio and cassette player or CD player were common options in this era.
Driver Assistance
Instrument Panel:
Analog gauges for RPM, fuel level, coolant temperature, oil pressure, and hour meter.
Connectivity
Power Outlets:
12V accessory outlet for charging electronic devices, if equipped.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250-500 operating hours, depending on operating conditions and oil type.
Hydraulic Fluid Change:
Generally every 1000-2000 operating hours, with filter changes more frequent.
Air Filter Replacement:
As needed based on operating environment, often checked daily and replaced when clogged.
Fluid Specifications
Engine Oil Type:
API CD or CE rated diesel engine oil, viscosity typically SAE 15W-40 or 10W-30 for colder climates. Refer to manual for exact spec.
Hydraulic Fluid Type:
Tractor Hydraulic Fluid (THF) or Universal Tractor Transmission Oil (UTTO) meeting Deutz or ISO specifications. Check manual for exact type (e.g., ISO VG 46).
Coolant Type:
If liquid-cooled: Ethylene glycol based antifreeze/coolant mixture, typically 50/50 with distilled water. Refer to manual for specific additive requirements.
Transmission Fluid Type:
Depends on transmission type; may be shared with hydraulic fluid or a specific gear oil. Check manual.
Known Issues
Common Wear Items:
Hydraulic pump wear, clutch wear (if applicable), seal leaks, PTO clutch packs, starter motor reliability.
Electrical Gremlins:
Aging wiring harnesses and connections can lead to intermittent electrical faults.
📚 Vehicle History
Brand Heritage
Parent Company:
Deutz Allis was the agricultural machinery division formed after Deutz-Fahr acquired the Allis-Chalmers tractor business.
Model Evolution
Predecessor Models:
Directly evolved from and shared components with late-model Allis-Chalmers tractors of similar horsepower and class.
Production
Production Period:
The Deutz Allis brand was active primarily in the late 1980s and early 1990s. The 6240 model would fall within this timeframe.
🏆 Awards & Recognition
Recognitions
Brand Reputation:
Deutz Allis inherited the reputation for robust and reliable machinery from its Allis-Chalmers lineage.
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