🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 2004 Generation Generation Code: RS Codes Platform: Chrysler NS Platform 👋 Introduction Market Position Market Position: The 2004 Dodge Caravan was a highly popular minivan, a segment leader for practical family transportation. This manual caters to DIY mechanics and professional technicians working on a widely used vehicle. Competitive Analysis Competitors: Competed directly with vehicles like the Honda Odyssey, Toyota Sienna, Ford Windstar, and Chevrolet Venture. Key Features Key Features: Known for its Stow 'n Go seating (introduced on some trims later), flexible interior, and robust powertrain options for its class. Model History Context Model Context: The 2004 Caravan represents a mature product in Chrysler's minivan lineage, offering established reliability and functionality for families. 📋 Manual Details Coverage Areas Coverage: Complete service and repair procedures for the 2004 Dodge Caravan. Page Count Page Count: Approx. 1500+ pages (typical for comprehensive service manuals of this era) Manual Type Manual Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Systems: Engine mechanical, engine performance, fuel system, ignition system, exhaust system, cooling system, lubrication system, transmission (automatic), drivetrain, suspension, steering, brakes, HVAC, body electrical, body panels, interior, safety systems, diagnostics, troubleshooting. Procedures Included Procedures: Routine maintenance, inspection, repair, overhaul, replacement, adjustment, diagnosis, troubleshooting, wiring diagrams, component locations, technical specifications, torque specifications, special tools. Technical Depth Depth: Comprehensive: from basic fluid changes and inspections to complete engine and transmission rebuilds, including advanced diagnostic procedures and wiring schematics. Diagnostics Diagnostic Tools Coverage: Includes procedures for using OBD-II scan tools for engine and transmission diagnostics, troubleshooting error codes (DTCs), and interpreting sensor data. Electrical Electrical System Coverage: Complete wiring diagrams for all major systems, component locations, fuse/relay information, troubleshooting guides for electrical faults. 📊 Manual Specifications File Format File Format: Searchable PDF with high-resolution diagrams and printable pages. Print Quality Print Quality: Excellent clarity for text, diagrams, and illustrations. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Completeness Manual Completeness: Highly comprehensive, covering all aspects of vehicle service, repair, and maintenance for the 2004 model year. ⚙️ Engine Specifications Primary Engine Engine Options: 2.4L (2429cc) Inline-4 (EDT) and 3.3L (3301cc) OHV V6 (EGA). Performance 3.3L V6 Hp: 180 hp @ 5000 rpm 3.3L V6 Torque: 205 lb-ft @ 3300 rpm Fuel System Fuel System Type: Multi-point Fuel Injection (MPI) Engine Maintenance Spark Plug Gap: 0.040-0.045 inches (typically for Champion Platinum Plus or equivalent) Ignition Timing: Controlled by PCM, not adjustable (OBD-II diagnostics essential). Engine Codes V6 Engine Code: EGA (3.3L OHV V6) Four Cylinder Engine Code: EDT (2.4L DOHC 16V Inline-4) Fuel Delivery Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type Standard: 4-speed Automatic Transaxle (41TE for V6, 41TE/42LE for 4-cyl depending on application) Optional Transmission Type Optional: None (4-speed automatic was standard across most trims for this year). Features Transmission Fluid Type: ATF+4 (Mopar P/N 05013457AA or equivalent) Transmission Fluid Capacity: Approx. 4.5 - 5 quarts (dry fill), 3 quarts (drain and fill) Transmission Control: Electronically controlled automatic transmission with overdrive. 📐 Dimensions Exterior Wheelbase: 112.2 inches Length: 181.7 inches Width: 72.0 inches Height: 68.4 inches Cargo Cargo Volume Behind First Row: Approx. 140.5 cu ft Weights Curb Weight: Approx. 3,800 - 4,200 lbs (depending on engine and configuration) Towing Capacity: Up to 3,800 lbs (with optional towing package and 3.3L V6) Wheels Tires Wheel Bolt Pattern: 5 x 114.3 mm (5 x 4.5 inches) Standard Tire Size: P215/65R16 (Common for most trims) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating Driver: Four stars (for 2004 models) NHTSA Frontal Crash Rating Passenger: Four stars (for 2004 models) Active Features ABS: Standard on most models, optional on base trims. Traction Control: Optional, often paired with ABS. Passive Features Airbags: Driver and front passenger airbags standard. Optional side airbags available on higher trims. Seatbelts: Three-point seatbelts for all seating positions. Integrated child seat anchors (LATCH) on rear seats. Brakes Front Brake Type: Ventilated Disc Rear Brake Type: Drum 💡 Technology Features Infotainment Infotainment Options: Standard AM/FM stereo with CD player or cassette tape. Optional premium audio systems and rear-seat entertainment screens available on higher trims. Driver Assistance Driver Assistance Features: Limited by modern standards. Cruise control was common. Parking assist sensors were an option on some higher-trim models. Connectivity Connectivity Features: No built-in Bluetooth or USB connectivity. Aftermarket solutions were common. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles or 6 months, depending on oil type and driving conditions (refer to manual for specific recommendation). Engine Air Filter Replacement: Every 15,000-30,000 miles or as needed based on inspection. Spark Plug Replacement: Around 100,000 miles for platinum or iridium plugs (e.g., Champion Platinum Plus). Fluid Specifications Engine Oil Specification: API Certified SAE 5W-30 (for V6), SAE 10W-30 (for 4-cyl, check...