🏷️ Basic Information Identification Make: Dodge Model: Caravan Years: 2003, 2004, 2005, 2006, 2007 Codes Platform: NS (Third Generation) 👋 Introduction Market Position Segment: Minivan Target Audience: Families, commercial use (taxi, shuttle), DIY mechanics, professional technicians. Competitive Analysis Key Competitors: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture/Lumina. Key Features Vehicle Strengths: Spacious interior, versatile seating configurations, comfortable ride, generally reliable powertrains, good value proposition. Manual Value: Essential for owners and technicians to maintain, diagnose, and repair the vehicle effectively, saving time and money. 📋 Manual Details Coverage Areas Comprehensive Coverage: Yes Page Count Estimated Pages: Over 2000 (typical for WSM of this era) Manual Type Type: Workshop Service Manual (WSM) Language Language: English Format Format: Digital (likely PDF, based on product description) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine control systems (ECM/PCM). Drivetrain: Automatic transmissions (e.g., 41TE, 42LE), drivelines, axles, differentials, transaxles. Suspension: Front and rear suspension components, shock absorbers, struts, springs, control arms, steering knuckles, wheel bearings. Brakes: Front and rear brake systems (disc and drum), ABS (Anti-lock Braking System), parking brake, hydraulic lines, master cylinder, calipers, rotors, pads. Steering: Power steering system, steering column, steering gear, tie rods, power steering pump and lines. Electrical: Battery, charging system, starting system, lighting system, wiring diagrams, fuses, relays, body control module (BCM), instrument cluster, power windows, locks, mirrors, audio system, climate control electronics. Body: Body structure, interior trim, exterior trim, doors, hood, liftgate, bumpers, glass, seats, HVAC (Heating, Ventilation, and Air Conditioning) system (including A/C refrigerant handling). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs) and their meanings, circuit testing, component testing, scan tool usage. Repair: Detailed step-by-step repair procedures for all major mechanical and electrical components, including engine overhauls, transmission R&R and rebuilds, suspension component replacement, brake caliper replacement, steering rack replacement, etc. Installation: Procedures for installation and removal of various components (e.g., engine, transmission, suspension parts, body panels). Technical Depth Depth: Expert-level, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic strategies and specifications. 📊 Manual Specifications File Format Digital Format: PDF Searchable Text: Likely, if a professionally scanned or created PDF. Printable: Yes Print Quality Quality: Professional-grade (assuming original or high-quality reproduction). Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Option 1: 3.3L V6 (EGA) Displacement 1: 3.3 Liters (3301 cc) Configuration 1: Overhead Valve (OHV), 12 valves (2 valves per cylinder) Horsepower 1: Approximately 180-185 hp @ 5000 rpm Torque 1: Approximately 235-240 lb-ft @ 3000-3200 rpm Engine Option 2 Engine Option 2: 3.8L V6 (L32) Displacement 2: 3.8 Liters (3778 cc) Configuration 2: Overhead Valve (OHV), 12 valves (2 valves per cylinder) Horsepower 2: Approximately 200-205 hp @ 5000-5200 rpm Torque 2: Approximately 235-240 lb-ft @ 3200-3600 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Performance Throttle Body: Drive-by-Wire (DBW) introduced in later years of this generation. 🔧 Transmission Standard Transmission Type Std: 4-Speed Automatic Transaxle (e.g., 41TE/42LE) Optional Transmission Type Opt: None for this generation/platform. Features Overdrive: Yes, all gears are overdrive except 1st. Transmission Fluid Spec: ATF+4 (MS-9602 or equivalent) 📐 Dimensions Exterior Wheelbase Inches: Approx. 112.1 - 113.0 inches (depending on specific model variant) Length Inches: Approx. 189.5 - 195.9 inches Width Inches: Approx. 71.0 - 72.0 inches Height Inches: Approx. 67.2 - 68.8 inches Cargo Cargo Volume Cu Ft: Varies significantly based on seating configuration, up to ~140-160 cu. ft. with rear seats removed. Weights Curb Weight Lbs: Approx. 4000 - 4500 lbs 🛡️ Safety Features Ratings NHTSA Front Driver: 4-Star (2003-2004 models) NHTSA Front Passenger: 4-Star (2003-2004 models) NHTSA Side Driver: 5-Star (2003-2004 models) NHTSA Side Rear Passenger: 5-Star (2003-2004 models) Active Features ABS: Standard on most models, optional on some early trims. Traction Control: Optional on higher trims, became more common in later years. Passive Features Airbags Front: Standard front driver and passenger airbags. Airbags Side: Optional front-seat mounted side airbags on higher trims. Seatbelts: All seating positions equipped with three-point seat belts; driver and front passenger pretensioners. 💡 Technology Features Infotainment Audio System: Various factory radio options including AM/FM stereo with CD player, cassette player, and optional Infinity audio systems. Rear Entertainment: Optional rear-seat entertainment systems (DVD players) available on higher trims. Driver Assistance Cruise Control: Standard on most models. Connectivity Power Outlets: 12V auxiliary power outlets. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used (refer to manual for specific recommendations). Transmission Fluid Change: Typically every 30,000-60,000 miles, or as per severe service schedule. Consult manual. Spark Plugs: Varies by plug type; typically...
Front and rear suspension components, shock absorbers, struts, springs, control arms, steering knuckles, wheel bearings.
Brakes:
Front and rear brake systems (disc and drum), ABS (Anti-lock Braking System), parking brake, hydraulic lines, master cylinder, calipers, rotors, pads.
Steering:
Power steering system, steering column, steering gear, tie rods, power steering pump and lines.
Electrical:
Battery, charging system, starting system, lighting system, wiring diagrams, fuses, relays, body control module (BCM), instrument cluster, power windows, locks, mirrors, audio system, climate control electronics.
Body:
Body structure, interior trim, exterior trim, doors, hood, liftgate, bumpers, glass, seats, HVAC (Heating, Ventilation, and Air Conditioning) system (including A/C refrigerant handling).
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs) and their meanings, circuit testing, component testing, scan tool usage.
Repair:
Detailed step-by-step repair procedures for all major mechanical and electrical components, including engine overhauls, transmission R&R and rebuilds, suspension component replacement, brake caliper replacement, steering rack replacement, etc.
Installation:
Procedures for installation and removal of various components (e.g., engine, transmission, suspension parts, body panels).
Technical Depth
Depth:
Expert-level, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic strategies and specifications.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchable Text:
Likely, if a professionally scanned or created PDF.
Printable:
Yes
Print Quality
Quality:
Professional-grade (assuming original or high-quality reproduction).
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
3.3L V6 (EGA)
Displacement 1:
3.3 Liters (3301 cc)
Configuration 1:
Overhead Valve (OHV), 12 valves (2 valves per cylinder)
Horsepower 1:
Approximately 180-185 hp @ 5000 rpm
Torque 1:
Approximately 235-240 lb-ft @ 3000-3200 rpm
Engine Option 2
Engine Option 2:
3.8L V6 (L32)
Displacement 2:
3.8 Liters (3778 cc)
Configuration 2:
Overhead Valve (OHV), 12 valves (2 valves per cylinder)
Horsepower 2:
Approximately 200-205 hp @ 5000-5200 rpm
Torque 2:
Approximately 235-240 lb-ft @ 3200-3600 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Performance
Throttle Body:
Drive-by-Wire (DBW) introduced in later years of this generation.
🔧 Transmission
Standard
Transmission Type Std:
4-Speed Automatic Transaxle (e.g., 41TE/42LE)
Optional
Transmission Type Opt:
None for this generation/platform.
Features
Overdrive:
Yes, all gears are overdrive except 1st.
Transmission Fluid Spec:
ATF+4 (MS-9602 or equivalent)
📐 Dimensions
Exterior
Wheelbase Inches:
Approx. 112.1 - 113.0 inches (depending on specific model variant)
Length Inches:
Approx. 189.5 - 195.9 inches
Width Inches:
Approx. 71.0 - 72.0 inches
Height Inches:
Approx. 67.2 - 68.8 inches
Cargo
Cargo Volume Cu Ft:
Varies significantly based on seating configuration, up to ~140-160 cu. ft. with rear seats removed.
Weights
Curb Weight Lbs:
Approx. 4000 - 4500 lbs
🛡️ Safety Features
Ratings
NHTSA Front Driver:
4-Star (2003-2004 models)
NHTSA Front Passenger:
4-Star (2003-2004 models)
NHTSA Side Driver:
5-Star (2003-2004 models)
NHTSA Side Rear Passenger:
5-Star (2003-2004 models)
Active Features
ABS:
Standard on most models, optional on some early trims.
Traction Control:
Optional on higher trims, became more common in later years.
Passive Features
Airbags Front:
Standard front driver and passenger airbags.
Airbags Side:
Optional front-seat mounted side airbags on higher trims.
Seatbelts:
All seating positions equipped with three-point seat belts; driver and front passenger pretensioners.
💡 Technology Features
Infotainment
Audio System:
Various factory radio options including AM/FM stereo with CD player, cassette player, and optional Infinity audio systems.
Rear Entertainment:
Optional rear-seat entertainment systems (DVD players) available on higher trims.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Power Outlets:
12V auxiliary power outlets.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used (refer to manual for specific recommendations).
Transmission Fluid Change:
Typically every 30,000-60,000 miles, or as per severe service schedule. Consult manual.
Spark Plugs:
Varies by plug type; typically 30,000-100,000 miles for platinum or iridium plugs.
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 (API Certified, ILSAC GF-3) - Check manual for exact viscosity based on temperature.
Coolant Spec:
Mopar OAT (Orange) Antifreeze/Coolant, or equivalent HOAT (Hybrid Organic Additive Technology) coolant. 50/50 mix with distilled water.
Brake Fluid Spec:
DOT 3 or DOT 4 (consult manual for specific designation).
Known Issues
Common Problems 1:
Transmission issues (slipping, harsh shifting, failure to engage), particularly with the 41TE/42LE transmissions. Torque converter shudder. Leaking intake manifold gaskets.
Common Problems 2:
Power steering pump leaks, AC system leaks, wheel bearing failures, alternator failures, EGR valve issues.
Common Problems 3:
Headliner sagging, interior trim panel detaching, door lock actuator failures.
📚 Vehicle History
Brand Heritage
Dodge Legacy:
Dodge has a long history of producing versatile and practical vehicles, with the Caravan being a pioneer in the minivan segment.
Model Evolution
Generation:
This period (2003-2007) represents the third generation (NS) of the Dodge Caravan, which was an evolution of the original minivan concept.
Production
Manufacturing Plant:
Primarily Windsor, Ontario, Canada.
Production Span:
The NS platform was produced from 2001 through 2007, with significant updates in styling and features during its run.
🏆 Awards & Recognition
Recognitions
Car And Driver Van:
The Dodge Caravan (and its Plymouth Voyager/Chrysler Town & Country siblings) were frequently recognized by automotive publications like Car and Driver for their practicality and family-friendly features throughout their production.
Ratings
IIHS:
IIHS ratings varied by year, with some models receiving 'Good' or 'Acceptable' ratings in frontal and side impact tests.
Certifications
Epa Fuel Economy:
EPA estimates varied, but typically in the range of 17-19 MPG city and 24-27 MPG highway, depending on engine and drivetrain configuration.
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