DODGE NEON Workshop Repair Manual 1994-1999
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🏷️ Basic Information Identification Make: Dodge Model: Neon Generation: First Generation (PL platform) Codes Platform Code: PL 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, professional mechanics Competitive Analysis Advantage: Provides dealer-level technical information for a fraction of the cost, covering all aspects of repair and maintenance. Key Features Manufacturer Equivalence: Same comprehensive information provided to official Dodge dealerships. Diagnostic Focus: Emphasis on accurate diagnosis and efficient repair procedures. 📋 Manual Details Coverage Areas Years Covered: 1994, 1995, 1996, 1997, 1998, 1999 Page Count Estimated Page Count: 1500-2000+ Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Engine: 2.0L SOHC (16V) I4 (Engine Codes: FOMOCO, Chrysler), 2.0L DOHC (16V) I4 (Engine Codes: Chrysler) Transmission: Manual Transmission (A520, A535), Automatic Transmission (30/31, 40/41) Brakes: Front Disc Brakes, Rear Drum Brakes, ABS (Anti-lock Braking System) Components and Operation Suspension: Front MacPherson Struts, Rear Independent Suspension (Multi-link), Steering System Components Electrical: Wiring Diagrams, Fuse and Relay Locations, Lighting Systems, Power Accessories, Instrument Cluster, ECM/PCM Diagnostics Fuel System: Fuel Pump, Injectors, Fuel Pressure Regulator, Fuel Tank, Emissions Control System (EVAP) Cooling System: Radiator, Water Pump, Thermostat, Coolant Hoses, Fan Operation Exhaust System: Exhaust Manifold, Catalytic Converter, Muffler, Oxygen Sensors Climate Control: HVAC System Components, Refrigerant Service, Blower Motor, Heater Core, A/C Compressor Body And Trim: Exterior Body Panels, Interior Trim Components, Doors, Hood, Trunk, Seats Procedures Included Routine Maintenance: Oil Changes, Filter Replacements, Spark Plug Replacement, Fluid Checks and Top-offs, Tire Rotation Engine Repair: Engine Disassembly and Reassembly, Timing Belt/Chain Replacement, Piston and Ring Replacement, Valve Adjustment (if applicable), Gasket Replacement Transmission Repair: Transmission Fluid Change, Clutch Replacement (Manual), Torque Converter Replacement (Automatic), Seal Replacement Brake Service: Brake Pad and Rotor/Drum Replacement, Brake Fluid Flush, Caliper and Wheel Cylinder Service Suspension And Steering Service: Strut/Shock Absorber Replacement, Ball Joint and Tie Rod End Replacement, Power Steering Pump and Rack Service Electrical Diagnostics: Troubleshooting Electrical Faults, Component Testing, Wiring Repair, ECM/PCM Diagnosis Body And Collision Repair: Panel Replacement, Door and Window Regulator Repair, Dent Removal Techniques Troubleshooting Guides: Diagnostic Flowcharts for Common Problems, Symptom-Based Troubleshooting Technical Depth Depth: Comprehensive (from basic maintenance to major component overhaul and electrical diagnostics) Diagrams: Step-by-step illustrated instructions and detailed exploded view diagrams Diagnostic Codes: OBD-I and OBD-II Diagnostic Trouble Codes (DTCs) interpretation and troubleshooting 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text for quick information retrieval Printability: Printable pages for workshop use Print Quality Image Resolution: High resolution for clear diagrams and illustrations Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1 Type: 2.0L SOHC (16-Valve) Inline-4 Engine 1 Displacement: 1995 cc (2.0 Liters) Engine 1 Bore X Stroke: 87.5 mm x 83.0 mm (approx.) Engine 1 Compression Ratio: 9.3:1 (typical) Engine 1 Horsepower: 132 hp @ 6000 rpm (typical) Engine 1 Torque: 130 lb-ft @ 4500 rpm (typical) Optional Engine Engine 2 Type: 2.0L DOHC (16-Valve) Inline-4 (Mitsubishi 4G63 based) Engine 2 Displacement: 1997 cc (2.0 Liters) Engine 2 Bore X Stroke: 85.0 mm x 88.0 mm (approx.) Engine 2 Compression Ratio: 10.0:1 (typical) Engine 2 Horsepower: 140 hp @ 6000 rpm (typical) Engine 2 Torque: 133 lb-ft @ 4500 rpm (typical) Engine 2 Special Variant: Optional for ACR, ES, SLT trims; standard on R/T (tuned variants existed) Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane minimum) 🔧 Transmission Standard Transmission 1: 5-Speed Manual (A520/A535) Optional Transmission 2: 3-Speed Automatic (30/31) Transmission 3: 4-Speed Automatic (40/41 - later models, less common) Features Manual Clutch Type: Hydraulic Actuated Automatic Transmission Fluid Type: ATF+4 (or equivalent DEXRON-III/MERCON) Manual Transmission Fluid Type: API GL-4 (75W-90 or 80W-90 gear oil) 📐 Dimensions Exterior Wheelbase: 104.4 inches (2652 mm) Length: 174.4 inches (4430 mm) Width: 67.4 inches (1712 mm) Height: 54.5 inches (1384 mm) Interior Passenger Volume: 95.4 cubic feet (approx.) Cargo Trunk Volume: 13.0 cubic feet (approx.) Weights Curb Weight: 2650 - 2800 lbs (approx., depending on trim and engine) Gross Vehicle Weight Rating: 3500 - 3600 lbs (approx.) 🛡️ Safety Features Ratings NHTSA Driver Front Impact: 4/5 stars (1995 models) NHTSA Passenger Front Impact: 4/5 stars (1995 models) Active Features ABS: Optional (standard on some higher trims and later models) Passive Features Airbags: Driver and Passenger Frontal Airbags (standard) Seatbelts: 3-point front and rear seat belts 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette or optional CD player. Basic speaker configurations. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Power Windows: Available on higher trim levels. Power Locks: Available on higher trim levels. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months, whichever comes first. Engine Oil Filter Replacement: With every oil change. Spark Plug Replacement: Every...
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