Dodge Ram Truck 1996 1997 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Dodge Model: Ram Truck Model Generation: Second Generation (BR/BE) Model Year Coverage: 1996, 1997 Codes Platform Code: BR/BE 👋 Introduction Market Position Target Market: Owners and technicians seeking in-depth repair and maintenance information for 1996-1997 Dodge Ram Trucks Competitive Analysis Manual Advantage: Offers professional-level detail typically found in factory service manuals, covering a wide range of systems and procedures. Key Features Completeness: Covers all major mechanical, electrical, and body systems for the specified model years. Diagnostic Focus: Strong emphasis on troubleshooting and diagnosing issues using a systematic approach. 📋 Manual Details Coverage Areas Body Styles Covered: Regular Cab, Club Cab, Quad Cab (late 1997 models), Chassis Cab Drivetrains Covered: 2WD (Two-Wheel Drive), 4WD (Four-Wheel Drive) Trim Levels Covered: All factory trim levels (e.g., ST, SLT, Laramie, Sport) Page Count Estimated Page Count: 1000+ Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Digital (Likely PDF, though not explicitly stated) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, inspection, diagnostics, and repair of all engines Engine Performance: Fuel system, ignition system, emission control systems, cooling system, lubrication system Transmission Manual: NV3500, NV4500 manual transmissions: overhaul, clutch, drive shafts Transmission Automatic: 46RE, 47RE automatic transmissions: overhaul, torque converter, valve body, diagnostics Drivetrain Components: Front and rear axles, differentials, transfer cases (NV235, NV241, NV243, NV244) Suspension System: Front and rear suspension, steering system (rack and pinion, power steering) Braking System: Front and rear brakes (disc/drum), ABS (Anti-lock Braking System) components and diagnostics Electrical System: Battery, charging system, starting system, lighting, accessories, wiring diagrams Body And Chassis: Frame, body panels, doors, glass, interior trim, bumpers HVAC System: Heating, Ventilation, and Air Conditioning (HVAC) system diagnostics and repair Diagnostic Trouble Codes: OBD-II (On-Board Diagnostics II) codes and troubleshooting procedures Procedures Included Preventative Maintenance: Oil changes, filter replacements, fluid checks, belt inspections, spark plug replacement Component Repair: Detailed step-by-step instructions for overhauling and repairing all major components Troubleshooting Diagnostics: Systematic approaches to identifying and resolving common and complex issues Special Tools: Identification and usage of specialized tools required for specific repairs Specifications Tolerances: Torque specifications, clearances, fluid capacities, and other critical data Wiring Diagrams: Comprehensive electrical schematics for accurate troubleshooting Technical Depth Depth Of Coverage: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) Target Audience: Professional mechanics and experienced DIY enthusiasts 📊 Manual Specifications File Format Digital Format Details: Likely searchable PDF, optimized for viewing on screens and potential printing Print Quality Print Quality Expectation: High resolution, clear diagrams, legible text Binding Type Binding Type Physical: N/A (Digital) Paper Type Paper Type Physical: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Options: 3.9L Magnum V6, 5.2L Magnum V8, 5.9L Magnum V8, 8.0L Magnum V10 Performance 3.9L V6 Horsepower: Approx. 175 hp @ 4800 rpm 3.9L V6 Torque: Approx. 230 lb-ft @ 3200 rpm 5.2L V8 Horsepower: Approx. 220 hp @ 4400 rpm 5.2L V8 Torque: Approx. 295 lb-ft @ 3200 rpm 5.9L V8 Horsepower: Approx. 235 hp @ 4000 rpm 5.9L V8 Torque: Approx. 335 lb-ft @ 3200 rpm 8.0L V10 Horsepower: Approx. 300 hp @ 4000 rpm 8.0L V10 Torque: Approx. 450 lb-ft @ 3200 rpm Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) for all Magnum engines 🔧 Transmission Standard Standard Transmission Type: 5-speed manual (NV3500) available on some V6 and 5.2L V8 models Optional Optional Transmission Type: 4-speed automatic (46RE, 47RE) standard on many V8 and V10 models Features Automatic Transmission Features: Electronically controlled, overdrive gear Manual Transmission Features: Heavy-duty design for truck applications 📐 Dimensions Exterior Wheelbase Options: 111.9" (Regular Cab), 134.9" (Club Cab), 138.9" (Quad Cab) Overall Length Range: Approx. 203" to 235" (depending on configuration) Cargo Bed Length Options: 6.3 ft (short bed), 8.0 ft (long bed) Weights Gross Vehicle Weight Rating Range: 5,500 lbs to 8,800 lbs (depending on configuration) 🛡️ Safety Features Ratings NHTSA Rollover Rating 1996: 3-star (Two-Wheel Drive) NHTSA Rollover Rating 1997: 3-star (Two-Wheel Drive) Active Features ABS Availability: Available on most models (standard on some) Passive Features Airbags: Driver and passenger airbags (standard) Seatbelts: Three-point seatbelts 💡 Technology Features Infotainment Infotainment System: Basic AM/FM radio, optional cassette player, optional CD player. Limited integration compared to modern vehicles. Driver Assistance ABS: Anti-lock Braking System available, a significant safety feature for its time. Connectivity Connectivity Features: No modern connectivity features like Bluetooth or USB. Basic power outlets for accessories. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 3,000 miles or 3 months, or 7,500 miles/6 months with synthetic oil (refer to manual for specific engine/oil type) Engine Coolant Flush: Every 30,000 miles or 2 years (Chrysler OAT coolant or equivalent) Transmission Fluid Change: Automatic: Every 60,000 miles or 4 years (ATF+3 or ATF+4 depending on specific transmission and year updates) Spark Plug Replacement: V6: ~100,000 miles; V8: ~100,000 miles (depending on plug type used, e.g., platinum) Fluid Specifications...
Headlight switch failure, instrument cluster issues, intermittent power to accessories.
Common Chassis Issues:
Radiator support rust, frame rust in certain climates, ball joint wear.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long-standing history of producing robust and capable trucks, beginning with the Power Wagon.
Model Evolution
Second Gen Ram Introduction:
The second generation Ram (BR/BE) was introduced in 1994, marking a significant redesign with a bold, aggressive styling that resonated with truck buyers.
1996 Updates:
Minor refinements, potential introduction of new option packages.
1997 Updates:
Introduction of the Quad Cab body style, potential powertrain refinements.
Production
Manufacturing Location:
Saltillo Truck Plant, Mexico; Warren Truck Assembly Plant, Michigan, USA
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
While specific 'Truck of the Year' awards for 1996/1997 models might vary by publication, the second-generation Ram was generally well-received for its design and capability, often competing for top spots.
Ratings
Consumer Satisfaction:
Generally good consumer satisfaction for its ruggedness and powertrain options, though some common issues exist that this manual will help address.
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