Dodge Ram 2005-2006 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Ram Model Generation: Third Generation (2002-2008) Model Years Covered: 2005, 2006 Codes Platform Code: DR/DH/D1 👋 Introduction Market Position Segment: Full-size Pickup Truck Target Audience: Owners seeking to perform their own maintenance and repairs, professional mechanics, fleet managers. Competitive Analysis Key Competitors: Ford F-150, Chevrolet Silverado 1500, GMC Sierra 1500, Toyota Tundra Key Features Manual Advantage: Inexpensive alternative to dealership service, empowers owners with knowledge, promotes longevity of the vehicle. Vehicle Strengths: Robust construction, powerful engine options (especially HEMI and Cummins), towing and hauling capability, relatively simple mechanicals for its class. 📋 Manual Details Coverage Areas Primary Focus: Complete Service and Repair Scope: All mechanical and electrical systems, bodywork, chassis, maintenance, diagnostics, and troubleshooting. Page Count Estimated Pages: Approx. 2000+ Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: Digital (likely PDF, searchability implied) 📖 Manual Coverage Systems Covered Engine: 3.7L Magnum V6, 4.7L Magnum V8, 5.7L HEMI V8, 5.9L Cummins Turbo Diesel (mention if applicable) Transmission: 4-Speed Automatic (42RLE), 5-Speed Automatic (5-45RFE/NAG1), 6-Speed Manual (NV5600 for diesel) Drivetrain: 2WD, 4WD (including transfer case operation and repair) Suspension: Front Independent Front Suspension (IFS), Rear Solid Axle, Leaf Springs Brakes: Front Disc (Vented), Rear Disc, ABS System, Parking Brake Steering: Power Rack and Pinion (4x2), Power Steering Gearbox (4x4) Electrical: Battery, Charging System, Starting System, Lighting, Ignition System, Body Control Modules (BCM), Powertrain Control Module (PCM), Instrument Cluster, HVAC Controls, Power Accessories (windows, locks, mirrors) Body: Exterior Body Panels, Doors, Hood, Tailgate, Interior Trim, Seats, Glass, Bumpers HVAC: Air Conditioning, Heater, Climate Control Systems Fuel System: Fuel Pump, Fuel Filter, Injectors, Fuel Tank, Evaporative Emission Control (EVAP) Cooling System: Radiator, Water Pump, Thermostat, Cooling Fans Procedures Included Maintenance: Oil Change, Filter Replacements, Fluid Checks and Changes, Tire Rotation, Spark Plug Replacement, Belt Inspection and Replacement Diagnostics: OBD-II Diagnostic Trouble Codes (DTCs), System Self-Tests, Component Testing, Wiring Diagrams for troubleshooting Repair: Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnosis and Replacement, Body Panel Repair and Replacement Assembly Disassembly: Detailed step-by-step instructions for removing and reinstalling major components. Specifications: Torque specifications, alignment procedures, wear limits, diagnostic parameters. Technical Depth Depth: Comprehensive, covering basic to advanced repairs and diagnostics. Suitable for professional technicians and skilled DIYers. Diagnostic Tools: Includes guidance on using scan tools, multimeters, and specialized diagnostic equipment. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Likely text-searchable for quick access to information. Print Quality Print Recommendation: High resolution, suitable for printing individual sections or the entire manual. Binding Type If Printed: N/A (assumed digital delivery) Paper Type If Printed: N/A (assumed digital delivery) ⚙️ Engine Specifications Primary Engine Engine 1: 3.7L Magnum V6 (SOHC) Engine 1 Hp: 215 hp @ 5200 rpm (approx.) Engine 1 Torque: 236 lb-ft @ 4000 rpm (approx.) Engine 2: 4.7L Magnum V8 (SOHC) Engine 2 Hp: 235 hp @ 4800 rpm (approx.) Engine 2 Torque: 305 lb-ft @ 3200 rpm (approx.) Engine 3: 5.7L HEMI V8 (OHV) Engine 3 Hp: 345 hp @ 5000 rpm (approx.) Engine 3 Torque: 375 lb-ft @ 4000 rpm (approx.) Engine 4: 5.9L Cummins Turbo Diesel I6 (24-valve) Engine 4 Hp: 305 hp @ 2800 rpm (approx.) Engine 4 Torque: 555 lb-ft @ 1400 rpm (approx.) Performance Multi Displacement System: Standard on 5.7L HEMI (MDS) to improve fuel economy. Fuel System Injection Type: Multi-Point Fuel Injection (MPFI) for gasoline engines; Common Rail Direct Injection (CRDI) for Cummins diesel. Fuel Type: Unleaded Gasoline (87 octane recommended), Diesel Fuel 🔧 Transmission Standard Transmission Standard Gas: 4-Speed Automatic (42RLE) - common on 3.7L and 4.7L Optional Transmission Optional Gas: 5-Speed Automatic (5-45RFE/NAG1) - common on 4.7L and 5.7L HEMI Transmission Optional Diesel: 6-Speed Manual (NV5600) - for diesel models Features Overdrive Gears: Provided in automatic transmissions for improved fuel efficiency and quieter highway cruising. 📐 Dimensions Exterior Body Styles: Regular Cab, Extended Cab (Club Cab), Crew Cab Bed Lengths: Short Bed (approx. 6.3 ft), Long Bed (approx. 8 ft) Wheelbase: Varies by cab and bed configuration (e.g., approx. 140.5" for Quad Cab 6.3' bed, approx. 160.5" for Quad Cab 8' bed). Weights Curb Weight: Varies significantly by configuration, typically 4,700 - 6,000+ lbs. Gross Vehicle Weight Rating Gvwr: Ranges from approx. 6,000 lbs to over 9,000 lbs depending on configuration and axle rating. Max Towing Capacity: Up to 10,000+ lbs (when properly equipped with appropriate engine, axle, and tow package). 🛡️ Safety Features Ratings NHTSA Frontal Impact: Generally Good (4-5 stars depending on year and specific test). NHTSA Side Impact: Generally Good (4-5 stars depending on year and specific test). IIHS Frontal Offset: Acceptable to Good. Active Features ABS: Standard Anti-lock Braking System. Traction Control: Available Electronic Traction Control (ETC). Stability Control: Electronic Stability Control (ESC) became more common in later years of this...
Owners seeking to perform their own maintenance and repairs, professional mechanics, fleet managers.
Competitive Analysis
Key Competitors:
Ford F-150, Chevrolet Silverado 1500, GMC Sierra 1500, Toyota Tundra
Key Features
Manual Advantage:
Inexpensive alternative to dealership service, empowers owners with knowledge, promotes longevity of the vehicle.
Vehicle Strengths:
Robust construction, powerful engine options (especially HEMI and Cummins), towing and hauling capability, relatively simple mechanicals for its class.
📋 Manual Details
Coverage Areas
Primary Focus:
Complete Service and Repair
Scope:
All mechanical and electrical systems, bodywork, chassis, maintenance, diagnostics, and troubleshooting.
Page Count
Estimated Pages:
Approx. 2000+
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, searchability implied)
📖 Manual Coverage
Systems Covered
Engine:
3.7L Magnum V6, 4.7L Magnum V8, 5.7L HEMI V8, 5.9L Cummins Turbo Diesel (mention if applicable)
Oil Change, Filter Replacements, Fluid Checks and Changes, Tire Rotation, Spark Plug Replacement, Belt Inspection and Replacement
Diagnostics:
OBD-II Diagnostic Trouble Codes (DTCs), System Self-Tests, Component Testing, Wiring Diagrams for troubleshooting
Repair:
Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnosis and Replacement, Body Panel Repair and Replacement
Assembly Disassembly:
Detailed step-by-step instructions for removing and reinstalling major components.
4-Speed Automatic (42RLE) - common on 3.7L and 4.7L
Optional
Transmission Optional Gas:
5-Speed Automatic (5-45RFE/NAG1) - common on 4.7L and 5.7L HEMI
Transmission Optional Diesel:
6-Speed Manual (NV5600) - for diesel models
Features
Overdrive Gears:
Provided in automatic transmissions for improved fuel efficiency and quieter highway cruising.
📐 Dimensions
Exterior
Body Styles:
Regular Cab, Extended Cab (Club Cab), Crew Cab
Bed Lengths:
Short Bed (approx. 6.3 ft), Long Bed (approx. 8 ft)
Wheelbase:
Varies by cab and bed configuration (e.g., approx. 140.5" for Quad Cab 6.3' bed, approx. 160.5" for Quad Cab 8' bed).
Weights
Curb Weight:
Varies significantly by configuration, typically 4,700 - 6,000+ lbs.
Gross Vehicle Weight Rating Gvwr:
Ranges from approx. 6,000 lbs to over 9,000 lbs depending on configuration and axle rating.
Max Towing Capacity:
Up to 10,000+ lbs (when properly equipped with appropriate engine, axle, and tow package).
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
Generally Good (4-5 stars depending on year and specific test).
NHTSA Side Impact:
Generally Good (4-5 stars depending on year and specific test).
IIHS Frontal Offset:
Acceptable to Good.
Active Features
ABS:
Standard Anti-lock Braking System.
Traction Control:
Available Electronic Traction Control (ETC).
Stability Control:
Electronic Stability Control (ESC) became more common in later years of this generation, check specific vehicle.
Passive Features
Airbags:
Frontal airbags for driver and passenger. Side curtain airbags and side airbags were optional or standard on higher trims.
Seatbelts:
Three-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio Options:
AM/FM stereo, CD player, optional premium audio systems, SiriusXM satellite radio availability.
Navigation:
Optional factory navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Assist:
Rear parking assist sensors were an optional feature.
Connectivity
Trailer Tow Prep:
Optional trailer tow package often included a trailer brake controller connector and upgraded cooling.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-7,500 miles or 6 months, depending on oil type (conventional vs. synthetic) and driving conditions. Refer to manual for specific recommendations.
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Varies by engine: 3.7L/4.7L (approx. 100,000 miles with platinum plugs), 5.7L HEMI (approx. 100,000 miles with specific HEMI plugs).
Transmission Fluid Change:
Typically every 30,000-60,000 miles, depending on transmission type and usage. Consult manual for fluid type and capacity.
Fluid Specifications
Engine Oil Type:
SAE 5W-20 or 5W-30 (depending on engine and temperature). Always verify with manual or oil cap. API certified.
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) coolant (typically orange or pink).
Brake Fluid Type:
DOT 3.
Power Steering Fluid:
Power steering fluid (refer to manual for specific type, often ATF+4 or equivalent).
Known Issues
Common Issues Gasoline:
Intake manifold gasket leaks (especially on 4.7L), fuel pump issues, intermittent electronic problems, rust on brake lines and body panels.
Common Issues Diesel:
Injector pump issues (VP44 on earlier models, common rail on later), grid heater failure, potential for injector failure. Rust.
Transmission Issues:
Overdrive clutch failure on 42RLE, solenoid issues on 5-45RFE.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing rugged and capable trucks, with the Ram nameplate dating back to 1981.
Model Evolution
Third Gen Debut:
The third generation of the Ram pickup (DB series) debuted for the 2002 model year, marking a significant redesign with a bold, aggressive styling and improved interior.
Mid Cycle Refresh:
A minor refresh occurred for the 2006 model year, including updated styling cues and feature availability.
Production
Assembly Locations:
Primarily Saltillo, Mexico, and Warren, Michigan.
Production Period:
2002-2008 (with 2005-2006 being the focus of this manual).
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
The Dodge Ram has received various 'Truck of the Year' awards from automotive publications throughout its model runs.
Ratings
Towing Haul Capability:
Consistently rated highly for its towing and hauling capabilities, a key selling point.
Certifications
Emissions Compliance:
Designed to meet EPA and CARB emissions standards for the respective model years.
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