2002 Dodge RS RG Town & Country Caravan and Voyager Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Town & Country, Caravan, Voyager Year: 2002 Platform Code: RS/RG Codes Dodge Internal Codes: RS (Caravan/Voyager), RG (Town & Country) 👋 Introduction Market Position Vehicle Segment: Full-size Minivan Target Audience For Manual: DIY enthusiasts, independent repair shops, professional technicians. Competitive Analysis Key Competitors 2002: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture, Pontiac Montana, Buick Terraza (later model). Key Features Of Manual Completeness: 100% Complete, no missing/corrupt pages/sections. Delivery Method: Instant Download. Content Quality: High-quality photos, illustrations, and diagrams. Usability: Easy to use, view, and print; no advanced computer skills required. 📋 Manual Details Coverage Areas Systems Covered: Engine Mechanical, Engine Lubrication, Engine Cooling, Engine Control, Fuel System, Exhaust System, Clutch, Manual Transaxle, Automatic Transaxle, Front Axle, Rear Axle, Front Suspension, Rear Suspension, Road Wheels & Tires, Brake System, Parking Brake, Brake Control System, Power Steering, Steering System, Seat Belts, Supplemental Restraint System (SRS), Body, Locks & Security, Glass, Windows & Mirrors, Roof, Exterior & Interior, Instrument Panel, Seats, Air Conditioner System, Wiring Diagrams, Starting & Charging System, Lighting System, Driver Information System, Wiper, Washer & Horn, Body Control System, LAN System, Audio Visual, Navigation & Telephone System, Auto Cruise Control, Power Supply, Ground & Circuit Elements, General Maintenance Page Count Page Count: Not specified, but described as '100 percent complete' Manual Type Manual Type: Workshop Service Repair Manual Type Classification: Diagnostic, Repair, and Service Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (mechanical, lubrication, cooling, control), Fuel System, Exhaust System, Transmission (manual and automatic), Driveline/Axle (front and rear) Chassis: Suspension (front and rear), Wheels & Tires, Brakes (system, parking, control), Steering (power and manual) Body And Interior: Body construction, Locks & Security, Glass, Windows & Mirrors, Roof, Exterior & Interior trim, Seats, Instrument Panel Electrical And HVAC: Air Conditioning System, Wiring Diagrams, Starting & Charging, Lighting, Driver Information, Wipers/Washers/Horns, Body Control, LAN, Audio/Visual/Navigation/Telephone, Cruise Control, Power Supply, Ground & Circuit Elements Procedures Included Repair Procedures: Diagnostic procedures, repair procedures, maintenance procedures, rebuilding, refurbishing, restoration, troubleshooting. Technical Depth Diagnostic And Repair Depth: Comprehensive, covering information used by professional technicians and mechanics, from basic maintenance to in-depth repairs. 📊 Manual Specifications File Format File Type: PDF Print Quality Print Quality: High Quality Photos, Illustrations, and Diagrams Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Compatibility Operating Systems: All Versions of Windows, Mac, and Linux Requirements Software Requirements: PDF Reader Searchability Text Searchable: Typically yes for well-created PDF manuals, allowing users to search for specific terms. ⚙️ Engine Specifications Primary Engine Engine Type 1: 3.3L (3301cc) V6 OHV 12-Valve Engine Code 1: EGA Horsepower 1: 180 hp @ 5000 rpm (estimated) Torque 1: 205 lb-ft @ 3200 rpm (estimated) Optional Engine Engine Type 2: 3.8L (3778cc) V6 OHV 12-Valve Engine Code 2: EON Horsepower 2: 200 hp @ 5000 rpm (estimated) Torque 2: 235 lb-ft @ 3200 rpm (estimated) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Engine Control Engine Management System: Chrysler's Powertrain Control Module (PCM), specific calibration for engine and transmission. 🔧 Transmission Standard Transmission Type Primary: 4-Speed Automatic Transaxle Optional Transmission Type Optional: None specified for this model year, typically automatic was standard. Features Automatic Transmission Control: Electronically controlled with overdrive. Fluid Specifications Atf Type: ATF+4 (Chrysler Specification) 📐 Dimensions Exterior Body Style: Minivan Weights Curb Weight Range: Approximately 4,100 - 4,400 lbs (varies by configuration and engine) Cargo Cargo Capacity Behind 1St Row: Significant, designed for passenger and cargo utility (specific cubic feet not provided in product info). 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Four Stars (for 2002 model year, typical for this platform) NHTSA Frontal Impact Passenger: Four Stars (for 2002 model year, typical for this platform) NHTSA Side Impact Driver: Four Stars (for 2002 model year, typical for this platform) NHTSA Side Impact Rear Passenger: Four Stars (for 2002 model year, typical for this platform) Passive Features Airbags: Driver and front passenger airbags, Optional side-impact airbags. Seat Belts: Standard 3-point seat belts for all occupants, integrated into seats or body pillars. Active Features ABS: Standard Anti-lock Braking System (ABS) on all four wheels. Traction Control: Optional Traction Control System (TCS). 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD or Cassette/CD player, optional Infinity premium sound system. Driver Assistance Cruise Control: Available Auto Cruise Control. Connectivity Navigation System: Optional factory navigation system available on higher trim levels. Other Features Power Sliding Doors: Optional power sliding rear doors and power liftgate. Rear Entertainment: Optional rear-seat entertainment system (e.g., DVD player with screen). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000 miles or 3 months for conventional oil, or 5,000-7,500 miles with synthetic oil and filter, refer to specific vehicle maintenance schedule or manual. Transmission Fluid Change: Recommended every 30,000-60,000 miles, or as...
Comprehensive, covering information used by professional technicians and mechanics, from basic maintenance to in-depth repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Print Quality:
High Quality Photos, Illustrations, and Diagrams
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
Compatibility
Operating Systems:
All Versions of Windows, Mac, and Linux
Requirements
Software Requirements:
PDF Reader
Searchability
Text Searchable:
Typically yes for well-created PDF manuals, allowing users to search for specific terms.
⚙️ Engine Specifications
Primary Engine
Engine Type 1:
3.3L (3301cc) V6 OHV 12-Valve
Engine Code 1:
EGA
Horsepower 1:
180 hp @ 5000 rpm (estimated)
Torque 1:
205 lb-ft @ 3200 rpm (estimated)
Optional Engine
Engine Type 2:
3.8L (3778cc) V6 OHV 12-Valve
Engine Code 2:
EON
Horsepower 2:
200 hp @ 5000 rpm (estimated)
Torque 2:
235 lb-ft @ 3200 rpm (estimated)
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Engine Control
Engine Management System:
Chrysler's Powertrain Control Module (PCM), specific calibration for engine and transmission.
🔧 Transmission
Standard
Transmission Type Primary:
4-Speed Automatic Transaxle
Optional
Transmission Type Optional:
None specified for this model year, typically automatic was standard.
Features
Automatic Transmission Control:
Electronically controlled with overdrive.
Fluid Specifications
Atf Type:
ATF+4 (Chrysler Specification)
📐 Dimensions
Exterior
Body Style:
Minivan
Weights
Curb Weight Range:
Approximately 4,100 - 4,400 lbs (varies by configuration and engine)
Cargo
Cargo Capacity Behind 1St Row:
Significant, designed for passenger and cargo utility (specific cubic feet not provided in product info).
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Four Stars (for 2002 model year, typical for this platform)
NHTSA Frontal Impact Passenger:
Four Stars (for 2002 model year, typical for this platform)
NHTSA Side Impact Driver:
Four Stars (for 2002 model year, typical for this platform)
NHTSA Side Impact Rear Passenger:
Four Stars (for 2002 model year, typical for this platform)
Passive Features
Airbags:
Driver and front passenger airbags, Optional side-impact airbags.
Seat Belts:
Standard 3-point seat belts for all occupants, integrated into seats or body pillars.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all four wheels.
Traction Control:
Optional Traction Control System (TCS).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD or Cassette/CD player, optional Infinity premium sound system.
Driver Assistance
Cruise Control:
Available Auto Cruise Control.
Connectivity
Navigation System:
Optional factory navigation system available on higher trim levels.
Other Features
Power Sliding Doors:
Optional power sliding rear doors and power liftgate.
Rear Entertainment:
Optional rear-seat entertainment system (e.g., DVD player with screen).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 miles or 3 months for conventional oil, or 5,000-7,500 miles with synthetic oil and filter, refer to specific vehicle maintenance schedule or manual.
Transmission Fluid Change:
Recommended every 30,000-60,000 miles, or as per severe duty schedule.
Coolant Flush:
Typically every 30,000-60,000 miles or 2-4 years.
Fluid Specifications
Engine Oil Spec:
API Certified SAE 5W-30 or 10W-30 (refer to owner's manual for exact viscosity based on temperature)
Coolant Spec:
Chrysler's HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar OAT or equivalent, mixed 50/50 with distilled water.
Brake Fluid Spec:
DOT 3
Known Issues
Common Engine Issues:
Head gasket leaks, intake manifold gasket leaks, rear main seal leaks, oil filter housing leaks.
Common Transmission Issues:
Slipping, harsh shifting, TorqueFlite issues (less common on this era, but general transmission wear).
Common Electrical Issues:
Ignition switch failure, power window motor failure, body control module (BCM) issues, instrument cluster failure.
Common Suspension Issues:
Worn ball joints, tie rod ends, sway bar links, strut mounts, and control arm bushings.
Dodge is credited with pioneering the minivan segment with the original Caravan/Voyager in the mid-1980s.
Model Evolution
Third Generation Platform:
The 2002 model falls under the third generation of the Dodge Caravan/Voyager (US market) and Town & Country (NS platform for previous generations, but RS/RG codes indicate it's the same platform as Caravan/Voyager in this year).
Styling Updates 2002:
While a significant redesign happened in 1996, 2001 saw a facelift and updates for the third generation, which continued into 2002.
Production
Manufacturing Locations:
Primarily Windsor, Ontario, Canada, and St. Louis, Missouri, USA.
🏆 Awards & Recognition
Recognitions
Consumer Reports Ratings:
Variable; historically, Chrysler minivans have had mixed reliability ratings, with specific issues often highlighted in Consumer Reports reviews.
Jd Power Ratings:
Variable; similar to Consumer Reports, J.D. Power studies have shown varying levels of initial quality and long-term dependability for this platform.
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