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Dodge SX 2.0 1998 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Dodge Model: SX 2.0 Year: 1998 Generation Generation Code: DB (North America) Codes Platform: Mitsubishi shared platform (likely related to Mitsubishi Eclipse/Galant platform for this era) 👋 Introduction Market Position Target Audience: Owners with basic mechanical skills, independent repair shops, franchise dealerships Competitive Analysis Value Proposition: Provides dealership-level repair information for cost savings on maintenance and repairs Key Features Accuracy And Clarity: Accurate, clear, and concise text with diagrams and illustrations Vehicle Specificity: Vehicle-specific information, not generic Completeness: Complete and intact without missing or corrupt parts 📋 Manual Details Coverage Areas Primary Coverage: Full Service, Repair, and Workshop Procedures Secondary Coverage: Troubleshooting, Diagnostics, Wiring Schematics, Specifications Page Count Estimated Page Count: Estimated 1500+ pages (typical for a comprehensive factory service manual of this era) Manual Type Manual Classification: Factory Service Manual / Workshop Manual Language Language: English Format Digital Format: PDF Digital Format Compatibility: Windows and macOS Printability: Yes, individual pages printable Readability Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, timing, lubrication, cooling, component testing Engine Electrical: Ignition system, starting system, charging system, sensor diagnostics, ECM/PCM functions Emission Control: EVAP system, EGR system, O2 sensors, catalytic converter, diagnostic trouble codes (DTCs) Fuel System: Fuel injection, fuel pump, fuel filter, injectors, fuel pressure testing Clutch System: Clutch operation, hydraulic system, clutch disc replacement, pressure plate, release bearing Manual Transaxle: Internal components, gear synchronization, lubrication, shift linkage, repair procedures Automatic Transaxle: Internal components, hydraulic control, torque converter, valve body, solenoids, diagnostic procedures Driveshaft Axle: CV joints, axle shafts, drive axles, propeller shafts (if applicable), balancing Suspension System: MacPherson struts, control arms, bushings, ball joints, springs, shock absorbers, wheel alignment Steering System: Power steering pump, steering rack, tie rods, steering column, alignment Restraint System: Airbag system operation, seat belt mechanisms, pre-tensioners, SRS diagnostics Brake System: Hydraulic system, ABS diagnostics, brake pads, rotors, calipers, lines, bleeding procedures Body Interior Exterior: Panel removal, trim, glass, seals, bumpers, interior components, upholstery Body Electrical: Lighting, power windows, power locks, mirrors, instruments, horn, wiper system HVAC System: Air conditioning, heating, ventilation, blower motor, evaporator, condenser, refrigerant handling Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups Troubleshooting: Step-by-step diagnostic procedures for various systems and common faults Repair: Detailed instructions for component removal, installation, and adjustment Diagnostics: OBD-II diagnostics, sensor data interpretation, fault code lookup Wiring Schematics: Comprehensive electrical diagrams for all vehicle systems Technical Depth Depth Level: Comprehensive; suitable for professional mechanics and advanced DIYers Diagnostic Tools: Details on required diagnostic tools and scan equipment Rebuild Procedures: Includes full rebuild procedures for major components like engines and transmissions 📊 Manual Specifications File Format File Type: PDF Print Quality Page Quality: Printable for clear, readable output Binding Type Binding: Digital (PDF) - No physical binding Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code And Type: Likely 4G63 DOHC 16-valve 2.0L Inline-4 (shared with Mitsubishi Eclipse/Galant of the era) Performance Horsepower: Estimated 140-150 hp (for naturally aspirated 2.0L) Torque: Estimated 130-140 lb-ft (for naturally aspirated 2.0L) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Engine Components Engine Layout: Inline-4 Cylinder Bore X Stroke: Approx. 85.0 mm x 88.0 mm (typical for 4G63) Compression Ratio: Approx. 9.5:1 (typical for 4G63) 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Transaxle Optional Optional Transmission Type: 4-speed Automatic Transaxle Features Drive Type: Front-Wheel Drive (FWD) 📐 Dimensions Exterior Body Style: Compact Sedan / Hatchback (SX 2.0 often referred to a hatchback variant) Weights Curb Weight: Approx. 2,700 - 2,900 lbs (depending on configuration) 🛡️ Safety Features Ratings NHTSA Ratings: Information may vary; review specific model year NHTSA data if available Active Features ABS: Anti-lock Braking System (ABS) likely available or standard on higher trims Passive Features Airbags: Driver and passenger front airbags standard 💡 Technology Features Infotainment Audio System: Basic AM/FM stereo with cassette player and optional CD player Driver Assistance Cruise Control: Optional cruise control system Connectivity OBD Ii Port: Standard OBD-II diagnostic port for emissions and engine diagnostics 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months, depending on oil type and driving conditions (refer to manual for specifics) Spark Plug Replacement: Typically every 30,000-60,000 miles, depending on spark plug type (refer to manual for specific recommendations) Fluid Specifications Engine Oil Type: API SG/SH/SJ rated, viscosity 5W-30 or 10W-30 recommended (check manual for precise OEM specification) Transmission Fluid Manual: API GL-4 or GL-5, SAE 75W-90 gear oil (verify with manual) Transmission Fluid Automatic: ATF SP-III or equivalent (verify with manual for exact specification and capacity) Coolant Type: Ethylene glycol based coolant, 50/50 mix with distilled water Known Issues Common Wear Items: CV joints, suspension bushings, wheel bearings, exhaust system components Engine Specific Notes: Timing belt maintenance is critical for 4G63 engines; failure to replace can cause catastrophic engine damage. Check...
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Mots clés: 1998 Car Cars Dodge SX SX 2.0
Dodge SX 2.0 1998 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
SX 2.0
Year:
1998
Generation
Generation Code:
DB (North America)
Codes
Platform:
Mitsubishi shared platform (likely related to Mitsubishi Eclipse/Galant platform for this era)
👋 Introduction
Market Position
Target Audience:
Owners with basic mechanical skills, independent repair shops, franchise dealerships
Competitive Analysis
Value Proposition:
Provides dealership-level repair information for cost savings on maintenance and repairs
Key Features
Accuracy And Clarity:
Accurate, clear, and concise text with diagrams and illustrations
Vehicle Specificity:
Vehicle-specific information, not generic
Completeness:
Complete and intact without missing or corrupt parts
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service, Repair, and Workshop Procedures
Secondary Coverage:
Troubleshooting, Diagnostics, Wiring Schematics, Specifications
Page Count
Estimated Page Count:
Estimated 1500+ pages (typical for a comprehensive factory service manual of this era)
Manual Type
Manual Classification:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
Digital Format Compatibility:
Windows and macOS
Printability:
Yes, individual pages printable
Readability Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, timing, lubrication, cooling, component testing
Engine Electrical:
Ignition system, starting system, charging system, sensor diagnostics, ECM/PCM functions
Emission Control:
EVAP system, EGR system, O2 sensors, catalytic converter, diagnostic trouble codes (DTCs)
Fuel System:
Fuel injection, fuel pump, fuel filter, injectors, fuel pressure testing
Clutch System:
Clutch operation, hydraulic system, clutch disc replacement, pressure plate, release bearing
Manual Transaxle:
Internal components, gear synchronization, lubrication, shift linkage, repair procedures
Automatic Transaxle:
Internal components, hydraulic control, torque converter, valve body, solenoids, diagnostic procedures
Driveshaft Axle:
CV joints, axle shafts, drive axles, propeller shafts (if applicable), balancing
Suspension System:
MacPherson struts, control arms, bushings, ball joints, springs, shock absorbers, wheel alignment
Steering System:
Power steering pump, steering rack, tie rods, steering column, alignment
Restraint System:
Airbag system operation, seat belt mechanisms, pre-tensioners, SRS diagnostics
Brake System:
Hydraulic system, ABS diagnostics, brake pads, rotors, calipers, lines, bleeding procedures
Body Interior Exterior:
Panel removal, trim, glass, seals, bumpers, interior components, upholstery
Body Electrical:
Lighting, power windows, power locks, mirrors, instruments, horn, wiper system
HVAC System:
Air conditioning, heating, ventilation, blower motor, evaporator, condenser, refrigerant handling
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, tune-ups
Troubleshooting:
Step-by-step diagnostic procedures for various systems and common faults
Repair:
Detailed instructions for component removal, installation, and adjustment
Diagnostics:
OBD-II diagnostics, sensor data interpretation, fault code lookup
Wiring Schematics:
Comprehensive electrical diagrams for all vehicle systems
Technical Depth
Depth Level:
Comprehensive; suitable for professional mechanics and advanced DIYers
Diagnostic Tools:
Details on required diagnostic tools and scan equipment
Rebuild Procedures:
Includes full rebuild procedures for major components like engines and transmissions
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Page Quality:
Printable for clear, readable output
Binding Type
Binding:
Digital (PDF) - No physical binding
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
Likely 4G63 DOHC 16-valve 2.0L Inline-4 (shared with Mitsubishi Eclipse/Galant of the era)
Performance
Horsepower:
Estimated 140-150 hp (for naturally aspirated 2.0L)
Torque:
Estimated 130-140 lb-ft (for naturally aspirated 2.0L)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Engine Components
Engine Layout:
Inline-4 Cylinder
Bore X Stroke:
Approx. 85.0 mm x 88.0 mm (typical for 4G63)
Compression Ratio:
Approx. 9.5:1 (typical for 4G63)
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual Transaxle
Optional
Optional Transmission Type:
4-speed Automatic Transaxle
Features
Drive Type:
Front-Wheel Drive (FWD)
📐 Dimensions
Exterior
Body Style:
Compact Sedan / Hatchback (SX 2.0 often referred to a hatchback variant)
Weights
Curb Weight:
Approx. 2,700 - 2,900 lbs (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Information may vary; review specific model year NHTSA data if available
Active Features
ABS:
Anti-lock Braking System (ABS) likely available or standard on higher trims
Passive Features
Airbags:
Driver and passenger front airbags standard
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM stereo with cassette player and optional CD player
Driver Assistance
Cruise Control:
Optional cruise control system
Connectivity
OBD Ii Port:
Standard OBD-II diagnostic port for emissions and engine diagnostics
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on oil type and driving conditions (refer to manual for specifics)
Spark Plug Replacement:
Typically every 30,000-60,000 miles, depending on spark plug type (refer to manual for specific recommendations)
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ rated, viscosity 5W-30 or 10W-30 recommended (check manual for precise OEM specification)
Transmission Fluid Manual:
API GL-4 or GL-5, SAE 75W-90 gear oil (verify with manual)
Transmission Fluid Automatic:
ATF SP-III or equivalent (verify with manual for exact specification and capacity)
Coolant Type:
Ethylene glycol based coolant, 50/50 mix with distilled water
Known Issues
Common Wear Items:
CV joints, suspension bushings, wheel bearings, exhaust system components
Engine Specific Notes:
Timing belt maintenance is critical for 4G63 engines; failure to replace can cause catastrophic engine damage. Check for oil leaks from valve cover gasket and oil pan gasket.
📚 Vehicle History
Brand Heritage
Dodge Heritage:
Dodge's history of offering practical and performance-oriented vehicles
Model Evolution
Sx Series Context:
The SX 2.0 was a product of Chrysler's collaboration with Mitsubishi, often considered a rebadged Mitsubishi vehicle for the North American market.
Production
Manufacturing Origin:
Likely manufactured in North America or Japan as part of the Mitsubishi partnership.
🏆 Awards & Recognition
Recognitions
Model Recognition:
As a rebadged Mitsubishi, the underlying platform may have received positive reviews for reliability and performance in its class.
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